1.
Air
filter
element (Paper element only): Renew
the
air
filter
element.
2. Brake master
cy
Ii
nder: Lubricate the grease
nipple
on
the master oyl ind
er
balance lever
pivot.
3. Carburetters: Clean
filter
gauzes in carburetter
f I oat chamber I ids.
Clean
air
valve
dampers
and
top-up with engine
oil.
Check slow running speed
and
adjust
if
necessary.
4. Front suspension:
Lubricate
the eight grease
nipples
on
the front suspension.
5. Fuel
pump:
Clean the
electrical
contact points.
Clean
filter
gauzes.
Test
operation of each fuel
pump
independently;
rectify
as necessary.
6. Main
line
fuel
filter:
Clean out main
line
fuel
filter
and
filter
bowl.
7. Propeller shaft: Lubricate the propeller shaft
universal
joints
and
sliding
joint.
Check that the bal I and trunnion
joint
rubber
cover
is
secure and in good condition. Also check
that the four bolts securing the propel I er shaft
to
the gearbox are
tight.
8. Rear axle: Check
oil
level;
top-up
if
necessary.
9. Reci rcu latory heater
tilter:
Clean reci rcu I atory
heater
filter.
10. Shock dampers: Check front
and
rear shock
dampers for
oil
leakage; top-up
if
necessary.
11. Sparking plugs:
Fit
new sparking plugs
ensuring the gaps are set
correctly.
12. Steering mechanism:
Lubricate
the thirteen
grease
nipples
on
the steering mechanism.
Every 40 000 kilometres (24 000 miles)
In addition
to
the
10
000 kilometres
(6
000 miles)
and
the 20 000 kilometres (12 000 miles) service
schedule carry out the
following.
In the case
of
the Gearbox, Rear axle,
Propeller
sh
aft
and the Power assisted steering
pump
the
servicing necessary
is
listed
in
this
schedule therefore, the previous schedules should
not
be
consulted for these items.
1. Engine breather system (Cars
fitted
with
enclosed crankcase breather system): Remove and
clean the gauze flame traps in the crankcase
breather tube.
2. Fuel pumps:
On
fuel pumps
fitted
with
an
additional condenser renew the contact points.
3. Fuel tank: Release the drain plug
and
allow
any accumulated water
to
drain away.
4. Gearbox: Drain the gearbox
and
fluid
coupling;
fill
with
recommended
fluid.
Clean the breather in the top
of
the
dipstick.
5. Generator: Inspect the commutator and brushes
tor
wear,
also
check the brushes for freedom
of
movement in
their
holders.
6.
Power assisted steering pump: Renew the
filter
element in the steering
pump
reservoir.
7.
Propel I er shaft:
Lubricate
propeller shaft
uni versa I
joints
and
sliding
joint.
Check that the
ball
and trunnion
joint
rubber
cover
is
secure
and
in
good condition.
If
the
joint
shows
signs
of
leakage, dismantle the
joint,
inspect,
rectify
as necessary
and
then refi
11
with
grease.
C2
Also
check that the four
bolts
securing the
propeller shaft to the gearbox are
tight.
8. Rear axle: Change rear axle oi
I.
9.
Steering transfer box: Check oi I
level;
top•up
if
necessary.
Recommended
Seasonal Schedules
Every
12
months
1. Engine cooling system: Drain the coolant from
the radiator and engine crankcase. Thoroughly flush
out the coolant passages with a continuous
flow
of
water.
This
should
be
carried out
just
prior
to
the Autumn.
Fi
11
the system with the correct
anti-freeze/
water mixture or inhibited
solution.
2. Refrigeration system
(If
fitted):
T~ese operations
should
be
carried out only
by
an
experienced
refrigeration engineer. . .
Check that the refrigeration system
1s
functioning correctly.
If
necessary
toP:':up
the.
system
with
refrigerant.
If
loss
of
refrigerant
1s
evident, check the system
for
leakage.
Visually
check the refrigerant compressor
for
oil
leakage,
if
oil
leakage
is
apparent check the
oil
level
and
top-up
if
necessary. In the event
of
a
major oi I I oss check and
rep_air
before topping-up.
Clean the
filter
gauze
fitted
over the evaporator
air
intake (luggage compartment
units
only).
Every 2 years
In addition
to
the 12 monthly schedule carry out
the
fol
I owing.
1. Coolant hoses: Renew
all
coolant and heater
hoses.
Service Recommendations
The fol lowing operations
may
be
carried out
at
the
brake
re
Ii
ne
nearest to the di stance
intervals
specified.
It
is
emphasised that these
service
recommen·
dations are not normal
servicing
arrangements and
should only
be
carried out
at
the request
of
the
Owner.
1. Every
96
000 kilometres (60 000 miles}: Renew
the brake hoses, wheel
cylinder
seals
and
brake
master
cylinder
seals.
If
necessary, renew the dust and water seals
whilst
carrying out the above mentioned procedures.
Completely drain the bra~e
fluid
fro~
the.
hydrau I
ic
systems and clean the reservoirs. F
111
with
approved
fluid
and
bleed the systems.
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