OI)
....
a,
-
@
80 000 kilometres (
48
000
miles)
or
4 years
service whichever
is
the earlier
Essential
Maintenance
Air injection
pump
Check the belt tension and reset
if
necessary.
Air injection system
Check the
air
injection
system for
leaks
and
correct
operation; renew any
defective
items.
Air silencer
Fit
a new
air
filter
element.
Automatic choke
Check the
air
flow
through· the choke stove pipe and
check
for
correct opera Ii on;
rectify
if
necessary.
Carburetters
Clean lhe
air
valves.
Remove the
fi
Iler
cover from
each carburetter fuel
filter
housing and
fit
a new
paper
filter
element. Top-up the oi I
IP.vel
in
the
air
valve
dampers. Check the float chamber depression
and
rectify
if
necessary. Check the
idle
speed and
rectify
if
necessary. Check the choke
fast-idle
speed and
rectify
if
necessary.
Carburetter mixture weakening device
Fit
a new
air
filter
element.
Crankcase emission control system
Remove and clean the gauze flame traps
in
the
crankcase breather tube. Clean the adapter
in
the
choke
butterfly
housing.
Engine
Change the engine
oil.
Fit
a new
oil
filter.
Engine
cooling
system
Fit
a new thermostat.
Fit
a new heater tap feed
hose, ensuring
that
the
flow
of
coolant
through the
hose
wil
I not
be
reslricted
by
a sharp radius or
bend
in
the
hose, by the hose
contacting
other
adjacent pipework
or
by poor alignment. Check the
condition
of
al I coolant hoses and
fit
new hoses
if
necessary.
Exhaust gas recirculation system
Remove and clean the E.G.R.
valves
and feed pipes.
Clean the
E.G.R.
orifices
in the carburetter
'tee'
piece. Check the E.G.R.
valves
for correct
operation.
Exhaust manifolds
Check lhe torque
tightness
of the exhaust manifold
bolts.
Exhaust system
Fit
new
catalytic
converter
assemblies.
Inspect the
condition of the thermocouple and
wiring
in
each
catalylic
converter, renew if there
is
visual
evidence
of
damage.
Check grass-ti
re
heatshields
for
damage.
Rectify
or
renew
shields
to ensure that a minimum
clearance of 5
mm.
(0.20 in.)
is
maintained between
the
heatshields
and exhaust pipes.
Fuel evaporative emission control system
Fit
a new
air
filter
element
to
the
evaporalive
loss
control
canister.
Check the purge
flow
rate;
fit
a
new purge
line
tilter
if
necessary. Check the
condition of the pipes and connections;
reclify
if
necessary.
Ignition system
Fit
new sparking plugs ensuring that the gaps are
correctly
set.
Lubricate
the
distributor
spindle
(shaft
bearings)
and automatic advance mechanism
with
engine
oil.
Check the
ignition
timing and reset
if
necessary.
Battery
Check
th'e
level
of the
electrolyte
and
if
necessary,
top-up with
distilled
water.
Belt tension
Check the tension of
all
driving
belts
and
reset
if
necessary.
Brakes
Inspect the footbrake and parking brake pad
linings;
fit
new
linings
if
necessary.
When
changing the
footbrake pads examine the
condition
of
the
dust
excluders on the calipers; renew
if
necessary.
Manually
adjust
the parking brake pads.
Inspect
all
brake
pipes
and connections; the
Franchise holder should report any
defects
to the
Owner.
Final
drive unit
Change the oi I.
Fluid levels
Check
all
fluid
levels
and
correct
if
necessary.
Front suspension
Inspect the front suspension
ball
joint
rubber
covers;
if
the covers are found
to
be damage
fit
new
joints
and covers.
Hydraulic systems (see Page
E20
-
1)
Cars
prior
to
car
serial
number 50001.
Completely drain the
fluid
from the
hydraulic
circuits.
Thoroughly clean the brake
fluid
reservoirs
and
sight
glasses, ensuring
that
no foreign matter
enters the systems.
Fi
11
the
hydraulic
systems with
new approved brake fluid.
Bleed
the brakes and
height conlrol systems.
Car serial number 50001 and onwards.
Completely drai.n the
oil
from the
hydraulic
ci
rcu i
Is.
Thoroughly clean the mi nera I oi I reservoirs
ensuring
that
r.o
foreign matter enters the systems.
Fi
11
the sys I ems
with
new approved hydraulic
system mineral
oi
I.
Bleed
the brakes and
height
control systems.
Propeller shaft
Lubricate
the
grease
nipple
fitted
to the universal
joint
at
either
end of the
propeller
shaft.
Rear wheel drive-shafts
Lubricate
the rear wheel
drive-shaft
outer universal
couplings with approved grease.
E20
- 9
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