C
-
-~
<(
80
000
kilometres
( 48
000
miles)
or
4
years
service
whichever
is
the
earlier
Essential
Maintenance
Air
injection
pump
Check the
belt
tension and reset
if
necessary.
Air
injection system
Check the
air
injection
system for leaks
and
correct
operation; renew any
defective
items.
Air
silencer
Fit
a new
air
filter
element.
Automatic choke
Check the
air
flow
through the choke stove pipe and
check
for
correct operation;
rectify
if
necessary.
Carburetters
Clean the
air
valves.
Remove the
filter
cover
from
each carburetter fuel Ii
lter
housing and
fit
a new
paper
filter
element. Top-up the
oil
level in the
air
valve dampers. Check the
float
chamber depression
and
rectify
if
necessary. Check the
idle
speed and
rectify
if
necessary. Check the choke
fast-idle
speed and
rectify
if
necessary.
Carburetter mixture weakening
device
Fit
a new
air
filter
element.
Crankcase emission contrpf system
Remove and
clean
the gauze flame traps in the
crankcase breather tube. Clean the adapter in the
choke
butterfly
housing.
Engine
Change the engine
oil.
Fit
a new
oil
filter.
Engine cooling system
Fit
a new thermostat.
Fit
a new heater tap feed
hose, ensuring
that
the
flow
of coolant through the
hose
wi
11
not
be
restricted
by a sharp radius or
bend
in
the hose,
by
the hose
contacting
other
adjacent pipework or by poor alignment. Check the
condition
of
all
coolant hoses and
fit
new hoses
if
necessary.
Exhaust gas recirculation system
Remove and clean the
E.G.R.
valves
and feed
pipes.
Clean the
E.G.R.
orifices
in the carburetter
'tee'
piece. Check the
E.G.R.
valves
for
correct
operation.
Exhaust manifolds
Check the torque
tightness
of the exhaust manifold
bolts.
Exhaust system
Fit
new
catalytic
converter assemblies. Inspect the
condition
of the thermocouple and
wiring
in
each
catalytic
converter, renew
if
there
is
visual
evidence of damage.
Check
grass-fire
heatshields
for
damage.
Rectify
or renew
shields
to ensure that a minimum
clearance
of
5
mm.
(0.20
in.)
is
maintained between
the
heatshields
and exhaust
pipes.
Fuel evaporative emission control system
Fit
a new
air
filter
element to the evaporative loss
control
canister.
Check the purge
flow
rate;
fit
a
new purge
line
filter
if
necessary. Check the
condition
of the pipes and connections;
rectify
if
necessary.
Ignition system
Fit
new sparking plugs ensuring
that
the gaps are
correctly
set.
Lubricate
the
distributor
spindle
(shaft
bearings)
and c1utomatic advance mechanism
with
engine
oil.
Check the
ignition
timing and reset
if
necessary.
Check the engine
id
I e speed and
rectify
i I
necessary.
Battery
Check the
level
of the
electrolyte
c1nd
if
necessary,
top-up
with
distilled
water.
Belt
tension
Check the tension of
all
driving
belts
and reset
if
necessary.
Brakes
Inspect the foot brake and parking brake pad
linings;
fit
new
linings
if
necessary.
When
changing the
footbrake pads examine the
condition
of the dust
excluders
on
the
calipers;
renew
if
necessary.
Manually
adjust
the parking brake pads.
Inspect
al
I brake pipes and connections; the
Franchise
Holder
should report any defects to the
Owner.
Final
drive
unit
Change the
oil.
Fluid
levels
Check al I
fluid
levels
and
correct
if
necessary.
Front suspension
Inspect the front suspension
ball
joint
rubber
covers;
if
the covers are found to be damage
fit
new
joints
and
covers.
Hydraulic
systems (see Page E23 -
2)
Cars
prior
to
car
serial
number
50001.
Completely drain the
fluid
from the
hydraulic
circuits.
Thoroughly clean the brake
fluid
reservoirs
and
sight
glasses, ensuring that no foreign matter
enters the systems.
Fill
the
hydraulic
systems
with
new approved brake
fluid.
Bleed
the brakes and
height
control systems.
Car
serial
number 50001 and onwards.
Completely drain the
oil
from the
hydraulic
circuits.
Thoroughly clean the mineral
oil
reservoirs
ensuring that no foreign matter enters the systems.
Fi
11
the system's
with
new approved hydraulic
system mineral oi
I.
Bleed
the brakes and
height
control systems.
Propeller
shaft
Lubricate
the grease n i
pp
I e
fitted
to
the uni versa I
joint
at
either
end
of
the
propeller
shaft.
Rear wheel drive-shafts
Lubricate
the rear wheel
drive-shaft
outer
universal
coup
Ii
ngs
with
approved grease.
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