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AEROSPORT R3600
Rotec AEROSPORT R3600 User Manual
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RO
TEC
R
ADIAL
ENGINE
OPERATIONS
MANUAL
AEROSPOR
T
Date Published
Rot
ec Aer
osport
Radial Engine Oper
ations Manual
www
.r
otecaer
osport.com
Re
vison Published
15
04
200
7
10
0
8
201
7
V
ersion
V3
RO
TEC AEROSPORT
PROPRIETAR
Y
INFORMATION THIS DOCUMENT
IS PROPRIETARY
PROPERTY
OF RO
TEC AEROSPORT
PTY
L
TD
.
IT
IS NO
T
T
O BE COPIED
OR REPRODUCED IN ANY
MANNER,
NOR SUBMITTED T
O O
THER PARTIES F
OR EXAMINIATION WITHOUT
PRIOR WRITTEN APPRO
VAL.
2
Table of Contents
Default Chapter
4
Table of Contents
4
Radial Engine Description
8
R2800 (7 Cylinder Engine)
8
Dimensioned Front View
8
Dimensioned Side View
9
Rear View Cylinder Denomination
10
R2800 Technical Data
11
Engine Description
11
Dimensions & Weight
11
Performance Data
11
Fuel Consumption
11
R3600 (9 Cylinder Engine)
12
Dimensioned Front View
12
Dimensioned Side View
13
Rear View Cylinder Denomination
14
R3600 Technical Data
15
Engine Description
15
Dimensions & Weight
15
Performance Data
15
Fuel Consumption
15
Universal Engine Data
16
Normal Data
16
Fuel Type
16
Operating Rpm's & Limits
16
Serial Number
17
Cooling System
17
Exposed Engines
17
Cowled Engines
17
Noise & Emissions
17
Gear Reduction Ratio
17
Cht (Cylinder Head Temperature)
18
Egt ( Exhaust Gas Temperature)
18
Installation, Operation & Service Document
20
Un-Packing & Mounting
22
Packaging Removal Process
22
Engine Mounting Process
23
Engine Mount Frame
24
Manufactured by Rotec Aerosport
24
Do It Yourself
25
Front View
26
Rear View
27
Side View
28
Top View
29
Engine Installation
30
R3600 & 2800 Cup Mounts
30
R3600 Components
30
R2800 Lower Pin Mounts
32
R2800 Components
32
Installing the Engine on the Frame
34
Installation Checklist
34
Propeller
36
Recommended Specifications
36
Performance by Power Setting
36
Mounting Bolts
36
Propeller Manufacturers
37
Lubrication System/ Plumbing
38
General
38
Oil Tank
38
Basic Design Requirements
38
Oil Tank by Rotec Aerosport
38
Oil Tank Do It Yourself
39
Oil Tank Basic Design Requirements
40
Engine Connections
40
Engine Oil Recommendations
41
Oil Specifications
41
Oil Types
41
Oil Changes 25 Hourly
41
Oil Cooler
41
General Recommendation
41
Oil Viscosity
42
Oil Lines & Where They Go
43
In Line Scavenge Pump Fittment
47
Oil Flow Schematic
48
Electrical Systems
50
General
50
Wiring Requirements
50
Alternator
50
Inspection
50
Alternator Drive Belt
51
Starter Motor
52
Electrical Ignition
52
Electrical Fuel Pump
53
Engine Gauges
53
Tachometer
53
Grounding Electronics
54
Basic Wiring Diagram
54
Fuel System
56
General
56
Fuel Metering
56
Rotec Tbi-Mk.II Adjustment
56
Bing Carburettor Operation
56
Magneto Ignition Set-Up
57
Fuel Types
57
Fuel & Additives
58
Recommended Fuel
58
Recommended Fuel Additive
58
Fuel Supply
59
Mechanical Pump
59
Electrical Booster Pump
59
Ignition Leads & Firing Order
60
R2800 Designation
60
R3600 Designation
60
Engine Operating Procedure
62
Warning: Hydraulic Lock
62
Hydraulic Lock Symptoms
62
Flying with a Bent Rod
62
Cylinders most Subject to Hydraulic Lock
63
Key Points
63
Intake Pipe Drain Cocks
63
Hydraulic Lock Quick Checklist
64
Prevention
64
Checking
64
Initial Engine Start Procedure
65
Avoiding Hydraulic Lock
66
Best Practice Start Procedure
66
Best Practice Engine Shutdown Procedure
66
Starting: Rotec Tbi Fuel System
67
Conventional Starting
67
Hand Starting
67
Summary
68
Adverse Operating Conditions
70
Winter Operation
70
Carburettor Icing
70
Water in Fuel
70
Periodic Checks
72
Daily Checks
72
25 Hour Checks
72
Psru Inspection
73
50 Hour Checks
73
2000 Hour Tbo
74
Propeller Strike
74
By Rotec Aerosport
74
Do It Yourself
74
Details
75
Shipping
76
Spare or Replacement Parts
77
Engine Maintenance
78
Lubrication
78
Air Intake Filter
78
Carburettor Adjustment
78
Compression Test
78
Spark Plugs
78
Exhaust & Intake System
79
All Bolts & Nuts
79
Tappet Adjustment Procedure
79
Engine Tuning & Trouble Shooting
80
Engine Inversion
80
Valve Lash
80
Ignition Module & Pin Plug Outlets
80
Rocker Cover Oil Leaks
81
Cylinder Compression Testing
81
Procedure
81
Results
81
Potential Causes & Rectification
81
Gearbox Noise (Psru)
82
Ignition Testing
82
Starting Issues
82
Lower Cylinder Oil Leaks
83
Storage & Preservation
84
General
84
Corrosion & Storage
84
Flyable Storage
84
Corrosion Avoidance
84
Indefinite Storage
85
Assorted Specifications
86
Torque Specifications for User
86
Prescribed Sealants & Primers
86
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Rotec AEROSPORT R3600 Specifications
General
Number of cylinders
9
Displacement
3600 cc
Type
Radial
Stroke
80 mm
Max Torque
280 Nm @ 2200 rpm
Ignition
Dual electronic ignition
Engine type
Four stroke
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