RotorWay RI 600 Series User Manual

Name: RotorWay RI 600 Series
Brand: RotorWay
Rating: 4 (1 reviews)

74 pages

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RI 600 ENGINE MANUAL

OPERATION AND MAINTANCE OF

RI600N (NORMALLY ASPIRATED)

AND

RI600S (SUPERCHARGED)

HELICOPTER ENGINES

MAY 2009, REV – 1.0

Table of Contents5
SECTION 1: General Service Information8
RI600 Engine Specifications8
Torque Requirements8
Oil Requirements and Specifications9
Grease Requirements and Specifications for the Main Drive Pulley9
Fuel Requirements and Fuel Consumption10
FADEC System Specifications10
Cooling System Specifications and Limits10
Component Specifications and Wear Limits11
Cylinder Head Torque Specifications12
SECTION 2: Individual System Procedures13
Introduction13
Fuel System13
Fuel Requirements14
Preparation14
Component Service17
A) Injectors17
B) Air and Water Temperature Sensors17
C) Barometric and Manifold Pressure Sensors18
D) Primary and Secondary Throttle Position Sensors18
E) Throttle Shaft Assembly19
F) Air Filter20
G) Fuel Pump20
H) Fuel Filter20
I) Fuel Shut-Off Valve/Filter Assembly20
J) Engine Control Unit21
K) Secondary Engine Control Unit21
L) Fuel Pump Inertia Switches21
M) Engine Coolant Temperature (ECT) Sensor, and Intake Air Temperature (IAT) Sensor21
N) Manifold Absolute Pressure (MAP) Sensor22
O) Throttle Position (TP) Sensor22
P) Knock Sensor22
Diagnostics22
A) Introduction22
B) FADEC Power Supply22
C) Secondary System Operation23
D) Wiring and Connector/Plug Faults23
E) Fuel Pressure Irregularities23
F) FADEC Wiring Harness24
G) FADEC Harness Wiring Guide26
Cooling System32
Coolant Requirements32
Preparation33
Filling the System, Removing Air and Priming the Water Pump33
Oil System34
Preparation and Priming34
Oil Pressure Adjustment35
Ignition System36
Introduction36
Preparation36
Installation Drawing38
Component Service39
A) Ignition Sensors39
B) Ignition Modules39
C) Spark Plug Wires39
D) Spark Plugs40
Diagnostics40
A) Engine will Not Start - Signs of Combustion Are Evident, (such as Backfire or Sputter)40
B) ENGINE will NOT START - Signs of Spark Are Evident, (such as Backfire or Sputter)41
C) ENGINE RUNS on ONE SYSTEM ONLY42
Ignition Timing43
Valve Train43
Valve Cover Removal and Installation43
Valve Train Inspection43
A) 25 Hour Valve Train Inspections43
B) Lash Cap, Rocker and Pushrod44
C) Camshaft Lift Inspection45
Valve Lash Adjustment45
Main Drive Pulley48
Removal48
Installation48
Bearing Replacement49
SECTION 3: Start-Up and Initial Run-In Procedures51
Introduction51
First Start Outline Summary51
Maintenance Requirements52
First Hour Service52
First Five Hour Service53
First Ten Hour Service53
First 25 Hour Service53
SECTION 4: Inspection and Maintenance Schedule54
Introduction54
25 Hour Service54
50 Hour Service55
500 Hour Service56
SECTION 5: Drawings and Parts Lists57
Rotating Parts Assembly57
Main Drive Pulley Assembly59
Crankcase Assembly60
Lower Cover Assembly61
Water Jacket Assembly63
Cylinder Head Assembly64
Plenum and Manifold Assembly66
Fuel Shut-Off Valve / Filter Assembly68
Electrical System69
Oil System70
Gaskets and O-Rings71
Altitude Compensation Induction System72
SECTION 6: Hourly Service Chart74

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RotorWay RI 600 Series Specifications

General

Brand	RotorWay
Model	RI 600 Series
Category	Engine
Language	English

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RotorWay RI 600 Series User Manual

Table of Contents

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RotorWay RI 600 Series Specifications

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