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RotorWay RI 600 Series User Manual

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RI 600 ENGINE MANUAL
OPERATION AND MAINTANCE OF
RI600N (NORMALLY ASPIRATED)
AND
RI600S (SUPERCHARGED)
HELICOPTER ENGINES
MAY 2009, REV – 1.0

Table of Contents

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RotorWay RI 600 Series Specifications

General IconGeneral
BrandRotorWay
ModelRI 600 Series
CategoryEngine
LanguageEnglish

Summary

Section 1: General Service Information

RI600 Engine Specifications

Details the technical specifications of the RI600 engine.

Torque Requirements

Lists torque specifications for various engine components.

Oil Requirements and Specifications

Details oil types, capacity, and temperature limits.

Grease Requirements for Main Drive Pulley

Specifies grease type, interval, and application for the main drive pulley.

Fuel Requirements and Consumption

Outlines fuel type, octane rating, and consumption rates.

FADEC System Specifications

Lists specifications for the FADEC system components.

Cooling System Specifications and Limits

Details coolant capacity, temperature limits, and antifreeze type.

Component Specifications and Wear Limits

Provides specifications and wear limits for engine components.

Cylinder Head Torque Specifications

Details the procedure and sequence for torquing cylinder head bolts.

Section 3: Start-up and Initial Run-in Procedures

Introduction

Explains vital procedures for starting and operating the engine.

First Start Outline Summary

Summarizes essential steps for the initial engine start-up.

Maintenance Requirements

Lists maintenance tasks for the first hour of operation.

Section 2: Individual System Procedures

Introduction

Overview of procedures for each engine system.

Fuel System

Details fuel system components, requirements, and diagnostics.

Cooling System

Covers coolant requirements, preparation, and filling procedures.

Oil System

Details oil system preparation, priming, and pressure adjustments.

Ignition System

Covers the dual ignition system, components, and maintenance.

Valve Train

Details valve cover removal, inspection, and lash adjustment.

Main Drive Pulley

Describes removal, installation, and bearing replacement.

Section 4: Inspection and Maintenance Schedule

Introduction

Guide to regular engine maintenance schedule.

25 Hour Service

Details maintenance tasks performed every 25 hours.

50 Hour Service

Details maintenance tasks performed every 50 hours.

100 Hour Service

Details maintenance tasks performed every 100 hours.

250 Hour Service

Details maintenance tasks performed every 250 hours.

500 Hour Service

Details maintenance tasks performed every 500 hours.

1000 Hour Service

Details maintenance tasks performed every 1000 hours.

Section 5: Drawings and Parts Lists

Rotating Parts Assembly

Exploded view and parts list for rotating components.

Main Drive Pulley Assembly

Exploded view and parts list for the main drive pulley.

Crankcase Assembly

Exploded view and parts list for the crankcase assembly.

Lower Cover Assembly

Exploded view and parts list for the lower cover assembly.

Water Jacket Assembly

Exploded view and parts list for the water jacket assembly.

Cylinder Head Assembly

Exploded view and parts list for the cylinder head assembly.

Plenum and Manifold Assembly

Exploded view and parts list for plenum and manifold assembly.

Fuel Shut-off Valve / Filter Assembly

Exploded view and parts list for fuel shut-off valve and filter.

Electrical System

Exploded view and parts list for electrical system components.

Oil System

Exploded view and parts list for the oil system.

Gaskets and O-Rings

List of all gaskets and O-rings used in the engine.

Altitude Compensation Induction System

Exploded view and parts list for induction system.

Section 6: Hourly Service Chart

25 Hour Service

Maintenance schedule for 25-hour intervals.

50 Hour Service

Maintenance schedule for 50-hour intervals.

100 Hour Service

Maintenance schedule for 100-hour intervals.

250 Hour Service

Maintenance schedule for 250-hour intervals.

500 Hour Service

Maintenance schedule for 500-hour intervals.

1000 Hour Service

Maintenance schedule for 1000-hour intervals.

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