Rover 820 - Page 190

1380 Rover 800 Series Remake
11
Torque wrench settings Nm lbf ft
Bonnet hinge bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Boot lid hinge bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Door hinge-to-body bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 22
Door hinge-to-door bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 16
Front seat retaining bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 23
Seat belt retaining bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 23
Bumper retaining bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 16
Chapter 11 Bodywork and fittings
Bodywork, paint and exterior trim check . . . . . . . . . . . .See Chapter 1
Bonnet - removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . . 6
Bonnet lock and release cable - removal and refitting . . . . . . . . . . . 7
Boot lid - removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . 8
Boot lid private lock - removal and refitting . . . . . . . . . . . . . . . . . . . 10
Boot lid/tailgate and fuel filler flap release control - removal and
refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Boot lid/tailgate lock solenoid - removal and refitting . . . . . . . . . . . 18
Boot lid/tailgate release cable - removal and refitting . . . . . . . . . . . 12
Boot lock - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Bumpers - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Centre console - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . 47
Door, boot, tailgate and bonnet check and lubrication . .See Chapter 1
Facia - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Front door - removal, refitting and adjustment . . . . . . . . . . . . . . . . . 22
Front door cassette assembly (Coupe models) - removal and
refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Front door exterior handle - removal and refitting . . . . . . . . . . . . . . 25
Front door inner trim panel - removal and refitting . . . . . . . . . . . . . . 21
Front door interior handle - removal and refitting . . . . . . . . . . . . . . . 26
Front door lock - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . 23
Front door mirror - removal and refitting . . . . . . . . . . . . . . . . . . . . . . 31
Front door private lock - removal and refitting . . . . . . . . . . . . . . . . . 24
Front door window cable and drum assembly (Coupe models) -
removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Front door window glass - removal and refitting . . . . . . . . . . . . . . . 27
Front door window lift motor - removal and refitting . . . . . . . . . . . . 28
Front seats - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fuel filler flap release cable - removal and refitting . . . . . . . . . . . . . . 13
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Maintenance - bodywork and underframe . . . . . . . . . . . . . . . . . . . . 2
Maintenance - upholstery and carpets . . . . . . . . . . . . . . . . . . . . . . . 3
Major body damage - repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Minor body damage - repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Radiator grille - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . 19
Rear door - removal, refitting and adjustment . . . . . . . . . . . . . . . . . 33
Rear door exterior handle - removal and refitting . . . . . . . . . . . . . . . 34
Rear door inner trim panel - removal and refitting . . . . . . . . . . . . . . 32
Rear door interior handle - removal and refitting . . . . . . . . . . . . . . . 36
Rear door lock - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . 35
Rear door window glass - removal and refitting . . . . . . . . . . . . . . . . 37
Rear door window lift manual regulator - removal and refitting . . . . 39
Rear door window lift motor - removal and refitting . . . . . . . . . . . . . 38
Rear quarter light glass (Coupe models) - removal and refitting . . . 40
Rear seats - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Rear seat squab release lever and cable - removal and refitting . . . 44
Seat belts - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Seat belt check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Chapter 1
Sunroof - general information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Tailgate - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Tailgate lock - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . 16
Tailgate private lock - removal and refitting . . . . . . . . . . . . . . . . . . . 17
Tailgate support strut - removal and refitting . . . . . . . . . . . . . . . . . . 15
Windscreen, rear window and tailgate glass - removal and refitting 20
11•1
Specifications
Contents
Easy, suitable for
novice with little
experience
Fairly easy, suitable
for beginner with
some experience
Fairly difficult,
suitable for competent
DIY mechanic
Difficult, suitable for
experienced DIY
mechanic
Very difficult,
suitable for expert DIY
or professional
Degrees of difficulty
5
4
3
2
1