ENGINE
REPAIRS 3
Refit
1. Clean crankshaft pulley and ensure Woodruff
key is in position in crankshaft.
2. Lubricate oil seal surface on crankshaft pulley
and fit pulley to crankshaft.
3. Fit new lock washer to pulley bolt, fit pulley bolt
and tighten to 150 Nm.
4. Secure crankshaft pulley bolt with lock washer.
5. Remove bolts securing flywheel locking tool.
6. Fit starter motor.
See ELECTRICAL, Repairs.
7. Connect multiplug to ECT sensor.
8. Position horn mounting bracket to body, fit
bolts and tighten to 9 Nm.
9. Position expansion tank mounting bracket to
body fit nuts and tighten to 10 Nm.
10. Fit expansion tank to mounting bracket fit and
tighten nuts to 10 Nm.
11. Fit coolant pump pulley.
See COOLING
SYSTEM, Repairs.
12. Lower jack to align engine LH mounting to
engine, fit bolts and tighten to 25 Nm.
13. Remove jack.
CRANKSHAFT FRONT SEAL
Service repair no - 12.21.14
Remove
1. Remove crankshaft front pulley.
See this
section.
2. Remove bolts securing drive belt tensioner to
engine.
3. Remove tensioner and collect spacer.
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