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Royal Alloy GP200S User Manual

Royal Alloy GP200S
170 pages
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Royal Alloy GP200S Specifications

General IconGeneral
TransmissionAutomatic CVT
Front Tire120/70-12
Rear Tire130/70-12
CoolingAir-cooled
Fuel SystemElectronic Fuel Injection
Starting SystemElectric
Engine TypeSingle-cylinder, 4-stroke
Front SuspensionTelescopic fork
IgnitionElectronic
Length x Width x Height1900 mm x 690 mm x 1115 mm
Rear BrakeHydraulic Disc, 220mm
Rear SuspensionDouble shock absorber

Summary

CHARACTERISTICS

Maintenance rules

Guidelines for using spare parts, lubricants, and component assembly procedures.

Specifications

Detailed technical data for vehicle and engine components, including dimensions and performance.

Tightening torque

Specifies torque values for various fasteners on the vehicle, crucial for safe assembly.

TOOLING

Special tools

Lists specialized tools required for specific maintenance procedures, restricted to professional technicians.

ELECTRICAL SYSTEM

Instrument Panel Indications

Explains the function of indicators and displays on the scooter's instrument panel.

REMOVE ENGINE FROM VEHICLE

Take down the engine

The final steps to detach and remove the engine from the vehicle frame.

ENGINE DISASSEMBLY

Discharge oil, fill oil

Procedures for draining and refilling gearbox and crankcase oil.

Disassemble Gear box

Procedures for dismantling the vehicle's gearbox assembly.

EFI SYSTEM

Maintenance instructions for EFI system

Important notices and procedures for maintaining the Electronic Fuel Injection system.

BRAKING SYSTEM

Dismantle front brake calipers and brake disc

Steps to remove the front brake calipers and disc for inspection or replacement.

Dismantle rear brake calipers and brake disc

Procedures for removing the rear brake calipers and disc.

Inspection of front and rear pad and brake disc

Guidelines for inspecting and replacing brake pads and discs based on wear.

Clear the brake fluid loop bubble.

Process for bleeding the brake system to remove air bubbles and ensure proper function.

Brake fluid replacement

Detailed steps for replacing the brake fluid in the system.

COOLING SYSTEM

FINAL INSPECTION

Tightening torque check

Verification of all critical fasteners being tightened to the correct torque specifications.

Vehicle road check

Checks performed during initial riding, including cold start and component function.

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