Royal Enfield 250 TRIALS CONTINENTAL GT User Manual

WORKSHOP
MAINTENANCE MANUAL
FOR THE
Royal
Enfield
250 CLIPPER 250 CRUSADER
CRUSADER SPORTS SUPER 5
CONTINENTAL 350 NEW BULLET
250 TRIALS CONTINENTAL GT
Including AIRFLOW model where applicable
SPARES for ROYAL ENFIELD & AMAL
HITCHCOCK’S MOTORCYCLES
ROSEMARY COURT
OLDWICH LANE WEST
CHADWICK END
SOLIHULL
B93 0EY ENGLAND
TELEPHONE: 01564 783 192
FAX: 01564 783 313
E-MAIL: in-
fo@hitchcocksmotorcycles.com
WEB: hitchcocksmotorcycles.com
www.hitchcocksmotorcycles.com

Royal Enfield 250 TRIALS CONTINENTAL GT Specifications

General

Brand	Royal Enfield
Model	250 TRIALS CONTINENTAL GT
Category	Motorcycle
Language	English

Summary

Engine Specification

Piston

Details on piston construction, rings, and dimensions.

Connecting Rod

Information on connecting rod material, big and little end bearings.

Crankshaft and Flywheel

Specifications for crankshaft construction and balancing.

Valves

Details on valve material and specifications.

Carburetters

Specifies Amal Monobloc carburetter types and bores.

Gearbox

Outlines gearbox types and gear ratios for various models.

Service Operations with Engine in Frame

Removal of the Primary Chaincase Cover

Removal of the Cylinder Head

Procedures for removing the cylinder head assembly.

Ignition Timing

Instructions for setting and checking the engine ignition timing.

Gearbox and Clutch

Description of the Clutch

Description of the Gearbox

Adjustment of the Clutch

Steps for adjusting the clutch cable and pushrod.

Amal Monobloc Carburetter

General Description

Tuning the Carburetter(s)

Procedures for tuning the carburettor for optimal performance.

Lucas A.C. Lighting-Ignition System

General

Battery Models

Battery Model PUZ7E

Battery Model MLZ9E

Front Fork

Dismantling Fork to Replace Spring

Front Wheel With Single 6 in. Brake

Rear Wheel (Quickly Detachable Type with 6in. diameter Brake and Full-Width Hub)