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Royal Enfield Z-Drive 130 - User Manual

Royal Enfield Z-Drive 130
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1
ENFIELD
Z-DRIVE TRANSOM UNITS SERVICE
MANUAL AND PARTS LIST
LEICESTER ENGLAND
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Summary

Description of Enfield Z-Drive Transom Units

Lubrication Procedure

Outlines oil filling procedure and level checking.

Operating, Lubrication, and Maintenance Instructions

Lubrication and Fluid Checks

Details checking oil levels, contamination, and oil changes.

Power Trim System Operation

Describes power trim operation and parking recommendation.

Installation Details for Z-Drive Units

Drive Unit Installation

Details mounting the drive unit, transom angle, cavitation plate, and engine placement.

Installation Instructions for Z-Drive Models

Power Trim Model 130 H Installation

Step-by-step instructions for installing the power trim model.

Standard Model 130 Installation

Detailed steps for installing the standard Model 130 unit.

130 Non Swivel Model Installation

Instructions for installing the 130 Non Swivel model unit.

Overhaul Section: Disassembly and Reassembly

Transom Plate Assembly Overhaul

Procedure for disassembling and reassembling the transom plate assembly.

Swivel Fork and Plate Assembly

Covers disassembly and reassembly of the swivel fork and plate components.

Parts List and Ordering Information

Overview

The ENFIELD "Z-DRIVE" transom unit is a transom-mounted drive unit designed for marine applications, incorporating a reverse and reduction gear. It is adaptable to either petrol or diesel engines within its power capacity. The standard mounting plate is configured for a transom raked aft at 12° to the vertical, with adaptor blocks available for different transom angles.

Function Description:

The Z-DRIVE system provides a direct coupling to an engine without requiring a separate gearbox. Power is transmitted from the engine via a flexible rubber-metal coupling to the drive unit input shaft. Two constant-velocity universal joints then transfer power to the top bevel gears, and from there, through a floating mainshaft, to the gearshift bevels on the propeller shaft.

Gear Change:

An external lever on the port side of the unit controls the gear change through an internal linkage to a sliding dog clutch on the propeller shaft. Gear positions include forward, neutral, and reverse. A lock automatically engages in the astern gear position to prevent the unit from kicking up under reverse propeller thrust. The external gear change lever is designed for a single-lever control cable system, featuring quick-release cable fittings. The system accommodates alternative cable strokes by selecting different anchoring holes on the control head. The engine should always be started in neutral, and gear shifting should only occur when the engine is idling.

Propeller and Engine Rotation:

The standard propeller rotation is left-hand (anti-clockwise when looking forward in forward gear). The unit can also be configured for opposite rotation, allowing for contra-rotating twin units. The Z-DRIVE is designed for engines that rotate anti-clockwise when viewed from aft. Clockwise rotating engines can be used, provided the manufacturer is informed during ordering.

Steering:

Steering is managed by a tiller arm, which can be adapted for either wire rope and pulley systems or proprietary push-pull systems. The special steering linkage does not need to be disconnected when swivelling the drive unit to the parked position or when tilting it.

Parking (Model 130 Z-DRIVE):

To park the unit, engage astern gear just before stopping the engine to ensure the drive does not slip off the reverse catch bar. Pull the plunger release cable to withdraw the locating plunger. Turning the winding handle in the Z-DRIVE socket will cause the body to swing sideways to starboard (due to a stop plate on the swivel plate) until the plunger re-engages. The drive is then parked and should be supported with ropes or blocks for trailing.

Power Trim (Model 130H):

If the Power Trim system is correctly assembled, pressing the switch down trims the body inwards until the rams are completely closed. Trimming out is achieved by pressing the switch upwards. While underway, the gauge will show a reading up to 600 p.s.i., with 1000 p.s.i. indicating end of travel. Continuous operation beyond this point can lead to overheated wiring and damage. For parking, it is recommended to leave Power Trim models with the bodies down, ensuring the rams are fully closed to prevent marine growth on the piston rods.

Important Technical Specifications:

  • Serial Number: A 6-digit number starting with "2ZE," stamped on the port side of the Drive Housing. Power Trim models have a "H" suffix.
  • Torque Capacity: 140 lb. ft. at speeds up to 5500 rpm.
  • Weight:
    • Model 130: 90 lb. (41 kg)
    • Model 130H: 95 lb. (43 kg)
    • Model 130 Non Swivel: 90 lb. (41 kg)
  • Lubricating Oil Capacity: 8.5 pt. (4.8 L) for all models.
  • Type of Lubricant: E.P. 90 for all models. For Power Trim, automatic gearbox fluid is used where hydraulic lift is fitted.
  • Reduction Ratio: 1.65:1 or 2.0:1 for all models.
  • Articulation:
    • Lift Rearward (total): 55°
    • Trim Angle Forward: 6°
    • Steering: 34° (30° at steering arm)
  • Athwartships Rotation: 135° (for Model 130 only)
  • Transom Angle: 12° for all models.
  • Propellers: Small Spline, 11½ in. dia. to 14 in. dia. (consult Technical Sales Department for specific recommendations).

Maintenance Features:

  • Lubrication: The unit must be filled with oil up to the centerline of the input shaft. The filler plug (Ref. 169) is on the upper housing top cover, and the level plug (Ref. 172 Plate E) is on the port side of the upper housing. Oil level should be checked at regular intervals (every 20 hours or monthly, whichever is shorter). If the lubricant appears grey or creamy, it indicates water contamination, and the cause must be identified. The lubricant should be changed at least once per season.
  • Electrolytic Corrosion Protection: The Z-DRIVE is made of aluminium alloy. To prevent galvanic action, a zinc block (5) is fitted to the underside of the transom plate, and a zinc ring (218) is fitted just forward of the propeller. These sacrificial anodes should be inspected and replaced as they erode. The craft must have sufficient anodes to protect its hull and fittings. Never use copper-containing paint on the hull or Z-DRIVE. A master switch should be fitted in the earthed lead between the battery and starter motor to isolate the engine when the boat is not in use. Avoid earthing the unit to the engine or other metalwork via mounting bolts, controls, or steering gear.
  • Overhaul: The manual provides detailed procedures for disassembling and reassembling the transom plate assembly, swivel fork, hydraulic trim/tilt equipment, and upper and lower drive housings. Instructions include removing and refitting bearings, seals, and other components. When working with bearings, heating housings in water is recommended to maintain manufacturing tolerances. All gaskets and O-rings should be replaced during reassembly. Cleanliness is crucial to prevent wear and failure.
  • Backlash Checking: Procedures are outlined for checking backlash in the bevel gears, ensuring it falls within the specified limits (0.008 in. to 0.012 in. or 0.20/0.30 mm). Adjustments are made by fitting thrust washers of appropriate thickness.
  • Hydraulic Lift Kit Installation (130 Non Swivel): Before installing the cylinder into the recess housing, draw the piston from the cylinder, close the pump valve, and prime the hose and cylinder until the oil is level with the 'O' ring at the top of the cylinder. Position the piston into the oil, open the release valve on the pump, and press the piston down to the end of the cylinder. Smear the cylinder with waterproof grease before positioning it into the recess in the transom plate. When the unit is in the lift position for extended periods or storage, it should be supported with rope or blocks.

Royal Enfield Z-Drive 130 Specifications

General IconGeneral
BrandRoyal Enfield
ModelZ-Drive 130
CategoryMicrophone system
LanguageEnglish