Ruggerini RD270 User Manual

4
COMPILER TECO/ATI ENDORSEDDATE
01.08.2003
REG. CODE
1-5302-620
MODEL N°
50902
DATE OF ISSUE
08-03
REVISION 00
INDEX
I TROUBLE SHOOTING __________________________________________________________ Page 7
II SAFETY AND WARNING DECALS - SAFETY INSTRUCTIONS ____________________________ ” 8-9
III MODEL NUMBER AND IDENTIFICATION _____________________________________________ ” 10
IV TECHNICAL DATA ______________________________________________________________ ” 11
V CHARACTERISTICS _____________________________________________________________” 12
VI OVERALL DIMENSIONS __________________________________________________________ ” 13
VII SPECIAL TOOLS________________________________________________________________” 14
VIII MAINTENANCE - RECOMMENDED OIL TYPE - REFILLING_______________________________ ” 15-16
IX DISASSEMBLY OF THE ENGINE ___________________________________________________ ” 17
Camshaft gear extraction................................................................................................................................................ 17
Crankshaft gear extraction.............................................................................................................................................. 17
Flywheel extraction.......................................................................................................................................................... 17
Oil pressure register valve extraction ............................................................................................................................. 17
X CHECKS AND OVERHAUL ______________________________________________________ Page 18
Camshaft ........................................................................................................................................................................ 24
Connecting rods .............................................................................................................................................................22
Crankshaft....................................................................................................................................................................... 23
Cylinder heads................................................................................................................................................................ 18
Cylinders ......................................................................................................................................................................... 20
Governor lever and spring .............................................................................................................................................. 25
Oil pump checking .......................................................................................................................................................... 25
Oil seal rings ................................................................................................................................................................... 24
Piston rings - Pistons - Piston pins................................................................................................................................ 21
Rocker arms ................................................................................................................................................................... 20
Tappet checking .............................................................................................................................................................. 24
Valves - Guides - Seats................................................................................................................................................... 18
Valves and springs ......................................................................................................................................................... 20
This manual contains pertinent information regarding the repair of RUGGERINI air-cooled, indirect injection Diesel engines
type RD210 - RD211, RD270 - RD278: updated August 01, 2003.

Ruggerini RD270 Specifications

General

Brand	Ruggerini
Model	RD270
Category	Engine
Language	English