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Ryobi PLASMA-40 - Torch Maintenance; Troubleshooting

Ryobi PLASMA-40
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TORCH MAINTENANCE
20
Even if precautions are taken to use only clean air
w
ith a torch, eventually the inside of the torch
becomes coated with residue. This buildup can
affect the arc initiation and the overall cut quality of
t
he torch.
T
he inside of the torch should be cleaned with
electrical contact cleaner using a cotton swab or
soft wet rag. In severe cases, the torch can be
r
emoved from the leads and cleaned more
thoroughly by pouring electrical contact cleaner into
the torch and blowing it through with compressed
a
ir.
D
ry the torch thoroughly before reinstalling.
TROUBLESHOOTING
Problem Possible Cause Remedy
Gas regulator leakage.
Power indicator OFF
Torch will not pilot;
When trigger is
activated.
Power indicator ON,
Overheat indicator ON.
Torch will not pilot,
when torch trigger is ac-
tivated.
Gas regulator on.
Main input power cord does not
connect to power distribution net.
ON/OFF switch in OFF position.
Actual input voltage does not
correspond to voltage of unit.
Faulty components in unit.
Gas pressure too low.
Air flow blocked.
Fan blocked.
Unit is overheated.
Faulty components in unit.
Faulty parts in torch.
Gas pressure too high or too low.
Faulty components in unit.
Reset the regulator to 0 PSI and
re-adjust it to 65 PSI (4.5 bar).
Connect the power cord.
Turn switch to ON position.
Verify that the input line voltage is
correct.
Return for repair or have qualified
technician repair machine.
Adjust the pressure to 65 PSI/4.5 bar.
Check for blocked air flow around the
unit and correct condition.
Check for blocked status and correct
condition.
Keep the machine plugged in and
turned on for five minutes. This will
allow the fan to run and cool the
machine.
Return for repair or have qualified
technician repair machine.
Check torch parts, replace as needed.
Adjust pressure to proper setting
value.
Return for repair or have qualified
technician repair machine.