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S.D.P. EZ Hauler 4100 User Manual

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Printed on 20 November, 2006
Manual Part # 99903718
EZ Hauler 4100
Revision Date 20061120
S.D.P. Manufacturing, Inc.
400 Industrial Drive
Dunkirk, IN 47336
Tel: 765-768-5000 FAX: 765-768-5015
Website: http://www.sdpmfg.com
Crane manufactured exclusively for S.D.P. MANUFACTURING, INC. by Iowa Mold Tooling Co.,
Inc.
Copyright © 2006 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc
Iowa Mold Tooling Co., Inc. is an Oshkosh Truck Corporation Company.

Table of Contents

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S.D.P. EZ Hauler 4100 Specifications

General IconGeneral
BrandS.D.P.
ModelEZ Hauler 4100
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction

Safety

General safety guidelines and warnings for crane operation.

Daily Safety Inspection

Procedures for daily safety checks and inspections.

Specifications

EZ Hauler 4100 Specifications

Detailed technical specifications of the EZ Hauler 4100 crane.

Geometric Configuration

Diagrams and dimensions illustrating the crane's physical layout.

Capacity Chart

Load capacities of the crane at various reaches and angles.

Recommended Spare Parts List

List of recommended spare parts for maintenance and repair.

Crane Assemblies & Grease Zerk Locations

Diagrams showing crane assemblies and grease zerk locations for lubrication.

Parts

Parts Information

General information on identifying and ordering crane parts.

Base and Mast Assemblies

Exploded view and parts list for base and mast components.

Boom Assemblies & Cylinders

Exploded views and parts lists for boom and cylinder components.

Hydraulics

Information on hydraulic system components, schematics, and troubleshooting.

Electrical

Information on the crane's electrical system, wiring, and diagrams.

Miscellaneous

Contains miscellaneous items like decal placement and other specific parts.

Crane Reference

Wire Rope Inspection & Replacement

Guidelines for inspecting and replacing the crane's wire rope.

Hook Inspection

Procedures for inspecting the crane hook for damage and wear.

Holding Valve Inspection

Method for inspecting the function of cylinder holding valves.

Inspection Checklist

Comprehensive checklist for daily, monthly, quarterly, and annual inspections.

Deficiency / Recommendation / Corrective Action Report

Form for documenting inspection findings and necessary actions.

Thread Torques

Charts and guidelines for applying correct torque to bolts and fasteners.

Turntable Bearing Thread Tightening Sequence

Sequence and procedure for tightening turntable bearing cap screws.