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SABROE SAB 283 User Manual

SABROE SAB 283
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Form Number: 004059 en 2023.09
Supersedes: 004059 en 2019.11
Operation Guide
Issue Date: 2023-09-21
SAB 283-355 A-Frame OHU 6042 and
OHU 7650 (including ATEX) Screw
Compressor Unit

Table of Contents

Questions and Answers:

SABROE SAB 283 Specifications

General IconGeneral
BrandSABROE
ModelSAB 283
CategoryAir Compressor
LanguageEnglish

Summary

Manual for SAB 283 and 355 Screw Compressors

Introduction to Operating Manual

Compressor Naming Convention

Manual Amendments and Versions

Safety Precautions and Personnel Requirements

Competent Person Requirements

Describes qualifications for personnel handling the equipment safely.

Screw Compressor Application Guidelines

Application Scope and Limitations

Guidelines for correct compressor usage and operating limits.

Combustion Engine Application

Discussion on using compressors with combustion engines.

Equipment Identification

Unit and Pipe Name Plates

Details on unit identification plates and their information.

Compressor Name Plate Details

ATEX Compressor Name Plate

Explosion-Proof Equipment Labelling

ATEX Labelling Standards

Information on ATEX equipment labelling and temperature classes.

Geometrical Swept Volume Data

Vessel Name Plate Information

Information on vessel identification plates and their contents.

Safety Precautions and Guidelines

Safety Signs and General Warnings

Explains safety signs and general operational cautions.

Operational Safety Procedures

Covers General, During operation, Ventilation, Rotating parts, Vibration/noise, Pressure, Cooling water system.

Maintenance and Service Safety

Precautions for maintenance tasks.

Electrical Installations Compliance

ATEX Directive Compliance

ATEX compliance for electrical installations.

Power Supply Safety

Lubricating Oil Types

Refrigeration Plant Purging

F-Gas Regulation Compliance

Refrigerant Regulations and Labelling

Bans, limitations, and labelling requirements for refrigerants.

Leakage Testing and Personnel Training

Procedures for leak detection and personnel qualifications.

Refrigerant Record Keeping

Documentation requirements for refrigerant usage.

Sound and Noise Data

Unit Noise Level Information

Information on noise levels from the unit.

Installation Procedures

Operating Instructions and Unit Description

Unit Components and Control System

Overview of unit components and the electronic control system.

General P&I Diagram

P&I Diagram: Liquid Injection

Valve Positions During Operation

Main Components and Systems

Compressor and Lubrication System

Detailed description of the compressor and its lubrication.

Oil Systems and Control

Details on oil separation, return valve, and demand pump systems.

Operational Systems Overview

Covers Cold-start, Hydraulic, VI control, Oil cooling, and Suction check valve bypass.

Balance Piston Pressure Regulation

System for regulating pressure on balance pistons.

Low Ambient Temperature Operation

Heating Element Functionality

Start-Up Procedures and Settings

Pre-Start Checks and Preparation

Initial checks before unit startup.

Initial Startup and Parameter Adjustment

Steps for first startup and setting adjustment.

Method Selection for Operation

Stopping Routines

Brief Stop Procedure

Procedure for short shutdowns.

Long Period Shutdown

Procedure for extended shutdowns.

Long Term Storage Guidelines

Secondary System Operation Guidelines

Design, Control, and Operational Modes

Design, control, and off-condition operations for secondary sides.

Cleaning Procedures

Procedures for cleaning the unit.

Temperature and Flow Control

Water and Brine Treatment

R717 Refrigerant Detector

Troubleshooting Common Issues

Refrigeration Plant Problems

Common problems with the refrigeration plant.

Compressor Unit Problems

Common problems with the compressor unit.

Compressor Unit Oil Separation

Compressor Block Issues

Demand Oil Pump System

Maintenance Instructions Overview

Compressor Unit Maintenance Schedule

Covers daily, periodic, and major overhaul tasks.

Operation Monitoring and Checklist

Commissioning and Startup Checklist

Procedures for commissioning and startup checks.

Lubrication and Oil Management

Oil Change and Charging Procedures

Steps for changing the unit's oil and adding oil.

Oil Sampling Procedure

Motor Maintenance Requirements

Lubrication and Bearing Replacement

Proper lubrication and bearing replacement for electric motors.

Final Disposal and Waste Management

Safety and Disposal Procedures

Safety measures before dismantling and waste disposal.

Compliance and Declaration

Declaration of Conformity

Statement of compliance with relevant directives.

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