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Saeco Intelia User Manual

Saeco Intelia
77 pages
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All parts of this document are the property of Saeco International Group.
All rights reserved. This document and all the information herein is provided without liability deriving from any errors or omissions. Furthermore, no part may be reproduced,
used or collected, except where express authorisation has been provided in writing or through a contractual agreement.
Published by Saeco International Group
Subject to modi cation EN 4219 400 00014
Service
Service
Service
Service
Co ee Machine
Intelia
Table of contents Page
1. Introduction
1.1. Documentation required 1
1.2. Tools and equipment required 1
1.3. Material 1
1.4. Safety warnings 1
1.5
Service Policy
2
1.6.1. External machine parts 3
1.6.2. Internal machine parts 4
2. Technical speci cations
2.1. Technical speci cations 1
2.2. Machine parameters and performance 2
3. User instructions
3.1.
Intelia Cappuccino customer and programming menu
1
3.2.
Intelia Latte customer and programming menu 3
3.3.
Intelia Focus and Class customer and programming menu 6
3.4
Intuita customer and programming menu
8
3.5
Operation, cleaning and maintenance
10
4. Operating logic
4.1. Water circuit 1
4.2. Co ee cycle 3
4.3. Single microswitch 4
4.4. Temperature sensor 4
4.5. Co ee grinder 5
4.6 Low bean level detection, dose quantity
adjustment, co ee grinder blocked
5
2012-Sept-07
Table of contents Page
4.7. Dose self-learning (SAS) 6
4.8. Water level detection (water tank) 7
4.9. Descaling request 7
4.10. Water  lter 8
4.11
Intelia Cappuccino milk carafe
8
5.
Troubleshooting
5.1.1. Intelia Cappuccino test mode 1
5.1.2. Intelia Focus and Class Test mode 6
5.1.3. Intelia Latte test mode 11
5.1.4 Intuita test mode 16
5.2.
Error messages
22
6.
Standard checks
6.1. Repair schedule 1
6.2. Service schedule 1
6.3. Final test 2
7.
Disassembly
7.1. Intelia Cappuccino outer Shell 1
7.2. Intellia Class and Focus outer Shell 2
7.3. Co ee grinder 2
7.4. Grinder blades 3
7.5. Co ee grinder adjustment 4
7.6 Intelia Cappuccino three-way solenoid valve 4
7.7 Intelia Class and Focus two-way solenoid valve 5
7.8 Intelia Cappuccino carafe  tting body 5
7.9 Pump 6
Service
Service
Manual
Manual
Rev. 02 September 2012

Questions and Answers:

Saeco Intelia Specifications

General IconGeneral
Milk FrotherYes
GrinderCeramic
Weight8 kg
Pump Pressure15 bar
Adjustable Coffee StrengthYes
Adjustable Coffee VolumeYes
Removable Brewing GroupYes
Hot Water DispenserYes
Power Consumption1850 W
ProgrammableYes
Color OptionsBlack, Silver
Coffee Bean Capacity300 g
Water Tank Capacity1.5 L
MaterialPlastic
Dimensions256 x 340 x 444 mm

Summary

Introduction to the Coffee Machine

Required Documentation for Repairs

Lists necessary documents for performing repair procedures on the coffee machine.

Tools and Equipment for Service

Details the specific tools and equipment needed for maintenance and repair tasks.

Materials for Maintenance

Lists essential materials like thermal paste and descaler required for servicing the appliance.

Critical Safety Warnings

Provides essential safety precautions and warnings to observe before and during maintenance work.

Service Policy Guidelines

Explains the service policy for warranty repairs, component usage, and order availability.

External Machine Component Identification

Illustrates and labels the external parts of the Intelia Cappuccino, Latte, Class, and Focus models.

Internal Machine Component Overview

Provides diagrams and labels for the internal components of the coffee machine.

Coffee Machine Technical Specifications

Detailed Technical Specifications

Outlines electrical, mechanical, and performance data including power, dimensions, and capacity.

Machine Parameters and Performance Data

Details product quantities, user programmability, and descaling cycle frequency based on water hardness.

User Operation and Programming Guide

Intelia Cappuccino Operation and Menu

Explains the customer interface, programming menu, and machine signals for the Intelia Cappuccino.

Intelia Latte Operation and Menu

Guides users through the customer interface and programming menu for the Intelia Latte model.

Intelia Focus/Class Operation and Menu

Details the customer interface and programming for Intelia Focus and Class models, including signals.

Intuita Operation and Programming

Describes the user interface, programming options, and status indicators for the Intuita model.

Operation, Cleaning, and Maintenance Procedures

Covers operating the machine, routine cleaning tasks, and descaling frequency based on water hardness.

Coffee Machine Operating Logic Explained

Water Circuit Schematics

Illustrates the water flow path for Intelia Cappuccino and Focus/Class models.

Coffee Brewing Cycle Overview

Details the sequence of operations during the coffee brewing cycle, including motor and pump actions.

Single Microswitch Functionality

Explains the role and positions of the single microswitch in the gear motor mechanism.

Temperature Sensor Calibration

Provides data and notes on the temperature sensor and its relation to boiler element power consumption.

Coffee Grinder Mechanism and Operation

Describes the coffee grinder's drive system, magnets, and pulse generation for dosing.

Bean Level and Dose Quantity Adjustment

Explains detection of low bean levels, dose adjustment via pulses, and grinder blockage issues.

Automatic Dose Learning System (SAS)

Details the Self-Learning system for automatic dose regulation based on power consumption and user settings.

Water Level Monitoring System

Explains the capacitative sensor for detecting low water levels in the tank and its reserve function.

Descaling and Water Filter Notifications

Describes how the machine signals the need for descaling or filter replacement based on water hardness and usage.

Water Filter Functionality and Lifespan

Explains the benefits, lifespan, and bypass stages of the water filter system.

Intelia Cappuccino Milk Carafe Operation

Details the steam-driven mechanism for drawing, heating, and frothing milk in the carafe.

Coffee Machine Troubleshooting Guide

Intelia Cappuccino Test Mode Procedures

Guides entry and execution of diagnostic tests for the Intelia Cappuccino model.

Intelia Focus/Class Test Mode Diagnostics

Details the diagnostic test procedures for Intelia Focus and Class models, covering keys and sensors.

Intelia Latte Test Mode Operations

Outlines the test modes for the Intelia Latte, covering LEDs, buttons, sensors, and circuits.

Intuita Model Diagnostic Test Levels

Explains the multi-level diagnostic test procedure for the Intuita model, testing various components.

Common Error Codes and Descriptions

Lists specific error codes and their corresponding descriptions for machine faults.

Routine Maintenance and Service Checks

Coffee Machine Repair Schedule

Outlines the sequence of actions for performing a repair on the coffee machine.

Scheduled Service Maintenance Actions

Provides a schedule for routine service, including replacement, inspection, cleaning, and adjustment of components.

Final Performance and Quality Tests

Describes tests for espresso quality, noise, temperature, and other parameters to ensure proper function.

Coffee Machine Component Disassembly

Intelia Cappuccino Outer Shell Removal

Step-by-step guide to removing the outer shell of the Intelia Cappuccino model.

Intellia Class/Focus Outer Shell Removal

Instructions for disassembling the outer shell of the Intellia Class and Focus models.

Coffee Grinder Disassembly and Adjustment

Details on removing and adjusting the coffee grinder assembly and its blades.

Grinder Blades Extraction Method

Explains how to remove and re-install the grinder blades for adjustment or replacement.

Coffee Grinder Adjustment Procedure

Covers user and service center methods for adjusting the coffee grind fineness.

Intelia Cappuccino Solenoid Valve Removal

Steps for disassembling the three-way solenoid valve on the Intelia Cappuccino.

Intellia Class/Focus Solenoid Valve Removal

Instructions for removing the two-way solenoid valve from Intellia Class/Focus models.

Intelia Cappuccino Milk Carafe Fitting Body Disassembly

Guide to disassembling the carafe fitting body, including sensors and pipe.

Pump Component Removal and Installation

Details on disconnecting and removing the water pump assembly.

Flow-meter Component Removal

Instructions for removing the flow meter from its housing.

Control Board and Display Removal

Steps for removing the main control board and the display unit.

Water Sensor Control Board Removal

Guide for removing the water sensor control board and its components.

Gear Motor Assembly Disassembly

Instructions for removing the gear motor, including its protection and cover.

Boiler Cover and Component Access

Steps for releasing and removing the boiler cover for access to internal parts.

Dispenser Assembly Removal Procedure

Details on how to remove the dispenser unit and its associated parts.

Valve Component Disassembly Guide

Instructions for disassembling various valves within the machine.

Control Board and Display Unit Removal

Steps for removing the main control board and display assembly.

Oetiker Clamp Fitting and Removal

Explains the procedure for fitting and removing Oetiker clamps used in connections.

Important Notes and Considerations

Coffee Machine Water Circuit Schematics

Intelia Cappuccino Water Flow Diagram

Illustrates the complete water circuit for the Intelia Cappuccino model, showing components and connections.

Intelia Focus/Class Water Circuit Diagram

Depicts the water circuit for Intelia Focus and Class models, detailing component interconnections.

Coffee Machine Electrical Wiring Diagrams

Intelia Focus/Class Wiring Schematic

Provides the detailed electrical wiring diagram for the Intelia Focus and Class models.

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