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Saf-Fro DIGISTEEL III 320C User Manual

Saf-Fro DIGISTEEL III 320C
263 pages
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DIGISTEEL III 320C
DIGIPULS III 320C
EN SAFETY INSTRUCTIONS FOR OPERATION AND MAINTENANCE
Cat n° : 8695-1259
Rev : C
Date : 02/2018
Contact : www.saf-fro.com

Table of Contents

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Saf-Fro DIGISTEEL III 320C Specifications

General IconGeneral
ModelDIGISTEEL III 320C
CategoryWelding System
BrandSaf-Fro
Welding ProcessMIG/MAG
Input Voltage3 x 400V
Input Frequency50/60 Hz
Efficiency85%
Protection ClassIP23

Summary

GENERAL INFORMATION

PRESENTATION OF INSTALLATION

Describes the capabilities of the welding set, including MIG-MAG welding modes and wire types.

WELDING SET COMPONENTS

Lists the main components of the welding set (power source, trolleys, cooler).

POWER SOURCES TECHNICAL SPECIFICATIONS

STARTING UP

POWER SOURCE GENERAL DESCRIPTION

Identifies the main parts of the power source with numbered labels.

ELECTRICAL CONNECTIONS TO THE MAINS

Explains how to connect the welding set to the main power supply, including crucial safety warnings.

CHOICE OF CONSUMABLES

Advises on selecting appropriate wire and gas for welding, including a polarity warning.

POSITIONING THE WIRE

Detailed steps for setting up and feeding wire through the wire feeder and torch.

WIRE DRIVER WEAR PART

Discusses the importance of wear parts for the wire driver and their replacement.

CONNECTION OF THE TORCH

Explains how to connect the MIG welding torch to the wire feeder.

GAS INLET CONNECTION

Describes how to connect the gas cylinder and ensure proper gas flow.

SWITCH ON

Instructions on how to turn the welding machine on and what to expect at startup.

INSTRUCTIONS FOR USE

FRONT PANEL FUNCTIONS

Details the functions of each button, display, and encoder on the front panel.

CALIBRATE THE POWER SOURCE

Step-by-step guide to calibrate the power source for quality welding.

DISPLAY AND USE MODES

Covers Synergic, Manual, and Setup modes for operating the welding machine.

PROGRAM MANAGEMENT

Details how to create, store, and modify welding programs.

PROGRAM CALL WITH TRIGGER

Explains how to chain multiple programs using the trigger.

OPTIONS AND ACCESSORIES

COOLER UNIT SYSTEM

Describes the optional cooler unit system.

REMOTE CONTROL RC SIMPLE

Details the functions of the simple remote control.

TROLLEY II NEW VERSION

Describes the trolley for easy movement of the power source.

TORCHES

STANDARD TORCHES

Lists different models of standard torches.

WATERCOOLED TORCHES

Lists watercooled torches available for use with the watercooler option.

POTENTIOMETER TORCH

Lists potentiometertorches and their functions for adjusting wire speed and arc length.

MAINTENANCE

GENERAL MAINTENANCE CHECKS

General maintenance checks and warnings, including frequency of checks and safety precautions.

ROLLERS AND WIRE GUIDE MAINTENANCE

Maintenance advice for wire feeder rollers and guides, including wear and clogging.

TORCH MAINTENANCE

Maintenance of the welding torch, including checking connections and cleaning spatter.

SPARE PARTS AND COMPONENTS

WEAR PARTS

TROUBLESHOOTING PROCEDURE

SPECIFIC TROUBLESHOOTING SCENARIOS

Addresses specific error messages, trigger faults, no welding power, welding quality, and other problems.

ELECTRICAL DIAGRAM

ANNEXES

PRESENTATION OF WELDING PROCESSES

Describes different welding processes like "soft" short arc and "dynamic" short arc.

NORMAL PULSED MIG

Explains the pulsed MIG process and its advantages for welding.

ADVANCED WELDING CYCLE

2-STEP CYCLE

Details the 2-step welding cycle, including hot start and down-slope functions.

4-STEP CYCLE

Details the 4-step welding cycle and its operational phases.

SPOT CYCLE

Describes the spot welding cycle and its parameters, disabling adjustments.

SEQUENCER CYCLE

Explains the sequencer cycle, its validation parameters, and availability.

FINE SETTING

Details the fine-setting function for optimizing droplet detachment and arc characteristics.

LIST OF SYNERGIES

GAS AND WIRE TABLES

GAZ TABLE

Lists gases and their corresponding codes for welding operations.

WIRE TABLES

Lists wire types and their designations for welding operations.

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