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Safe Fleet FoamPRO 1600 System - User Manual

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INSTALLATION AND
OPERATION MANUAL
System 1600 and 1601
Form 850
11/17
All quality FoamPro products are ruggedly designed, accurately machined, carefully assembled, thoroughly inspected
and tested. In order to maintain the high quality of your unit, and to keep it in a ready condition, it is important to follow
the instructions on care and operation. Proper use and good preventive maintenance will lengthen the life of your unit.
ALWAYS INCLUDE THE UNIT SERIAL NUMBER IN CORRESPONDENCE.
Unit
Serial
Number
FoamPro • 26 Southern Blvd. • Nesconset, NY 11767 USA • 800-533-9511 • FAX 816-892-3178
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Do you have a question about the Safe Fleet FoamPRO 1600 System and is the answer not in the manual?

Summary

Safety

System Operation Overview

System Component Description

Installer Supplied Parts

Foam Concentrate Suction Line

Specifies requirements for the foam concentrate suction line.

Foam Concentrate Discharge Line

Details requirements for the foam concentrate discharge line.

Check Valves

Explains the necessity and placement of check valves.

Foam Concentrate Tank

Outlines requirements for the foam concentrate tank.

Electrical Requirements

Details electrical power and wiring specifications for the system.

Installation Planning

Plumbing Component Installation

Foam Pump;Motor Base Assembly

Guidelines for mounting the foam pump and motor base assembly.

Discharge Relief Valve

Describes the function and setting of the discharge relief valve.

CAL;INJECT Valve

Explains the CAL/INJECT valve operation and installation.

Line Strainer

Details the installation and importance of the line strainer.

Flowmeter Installation

Provides guidelines for optimal flowmeter installation and accuracy.

Injector Fitting Installation

Describes the optional injector fitting for foam concentrate injection.

Foam Injection Check Valves

Details the installation of check valves in the foam injection system.

Drain Lines

Discusses the proper routing and connection of drain lines.

Flushing System

Explains the requirement and function of a flushing system.

Electrical Equipment Installation

Control Module Mounting

Instructions for mounting and connecting the control module.

Flowmeter Connection

How to connect the flowmeter cable to the motor driver.

Foam Tank Low-Level Sensor

Details the installation and function of the foam tank low-level sensor.

DC Motor Power Supply

Requirements for providing adequate DC motor power supply.

Electrical Power Supply

Guidance on ensuring optimal system performance through power supply.

Solid State Contactor

Recommends the solid state contactor for surge protection.

EMI;RFI Suppression

Instructions for installing EMI/RFI suppression kit.

Flowmeter and Cable Management

Proper grounding and cable management for flowmeter.

System Checks

Electrical Checks

Verifies all electrical connections and power are correct.

Liquid System Checks

Confirms proper mounting and connections of liquid components.

System Power Check

Procedure to verify system power and readiness.

Foam Pump Priming Check

Steps to check and ensure the foam pump is primed.

Calibration and Setup

Calibration Procedure

Step-by-step guide for system calibration.

Pressure Relief Valve Adjustment

Instructions for adjusting the pressure relief valve.

Operating Instructions

Normal System Operation

Basic steps for operating the system.

Display Messages

Explains system status lights and their meanings.

Simulated Flow Operation

Details how to use the simulated flow feature.

Operation Options

Remote Start;Stop Option

Describes the remote start/stop functionality.

Remote Simulate Flow Option

Explains the remote activation of simulated flow.

Maintenance

Lubrication Schedule

Outlines the recommended lubrication intervals and methods.

Winterizing

Procedure for preparing the system for winter.

Troubleshooting

Parts Identification

Control Module Template

Limited Warranty

Important Notice

Crucial instructions for returning components for warranty service.

Summary

Safety

System Operation Overview

System Component Description

Installer Supplied Parts

Foam Concentrate Suction Line

Specifies requirements for the foam concentrate suction line.

Foam Concentrate Discharge Line

Details requirements for the foam concentrate discharge line.

Check Valves

Explains the necessity and placement of check valves.

Foam Concentrate Tank

Outlines requirements for the foam concentrate tank.

Electrical Requirements

Details electrical power and wiring specifications for the system.

Installation Planning

Plumbing Component Installation

Foam Pump;Motor Base Assembly

Guidelines for mounting the foam pump and motor base assembly.

Discharge Relief Valve

Describes the function and setting of the discharge relief valve.

CAL;INJECT Valve

Explains the CAL/INJECT valve operation and installation.

Line Strainer

Details the installation and importance of the line strainer.

Flowmeter Installation

Provides guidelines for optimal flowmeter installation and accuracy.

Injector Fitting Installation

Describes the optional injector fitting for foam concentrate injection.

Foam Injection Check Valves

Details the installation of check valves in the foam injection system.

Drain Lines

Discusses the proper routing and connection of drain lines.

Flushing System

Explains the requirement and function of a flushing system.

Electrical Equipment Installation

Control Module Mounting

Instructions for mounting and connecting the control module.

Flowmeter Connection

How to connect the flowmeter cable to the motor driver.

Foam Tank Low-Level Sensor

Details the installation and function of the foam tank low-level sensor.

DC Motor Power Supply

Requirements for providing adequate DC motor power supply.

Electrical Power Supply

Guidance on ensuring optimal system performance through power supply.

Solid State Contactor

Recommends the solid state contactor for surge protection.

EMI;RFI Suppression

Instructions for installing EMI/RFI suppression kit.

Flowmeter and Cable Management

Proper grounding and cable management for flowmeter.

System Checks

Electrical Checks

Verifies all electrical connections and power are correct.

Liquid System Checks

Confirms proper mounting and connections of liquid components.

System Power Check

Procedure to verify system power and readiness.

Foam Pump Priming Check

Steps to check and ensure the foam pump is primed.

Calibration and Setup

Calibration Procedure

Step-by-step guide for system calibration.

Pressure Relief Valve Adjustment

Instructions for adjusting the pressure relief valve.

Operating Instructions

Normal System Operation

Basic steps for operating the system.

Display Messages

Explains system status lights and their meanings.

Simulated Flow Operation

Details how to use the simulated flow feature.

Operation Options

Remote Start;Stop Option

Describes the remote start/stop functionality.

Remote Simulate Flow Option

Explains the remote activation of simulated flow.

Maintenance

Lubrication Schedule

Outlines the recommended lubrication intervals and methods.

Winterizing

Procedure for preparing the system for winter.

Troubleshooting

Parts Identification

Control Module Template

Limited Warranty

Important Notice

Crucial instructions for returning components for warranty service.

Safe Fleet FoamPRO 1600 System Specifications

General IconGeneral
BrandSafe Fleet
ModelFoamPRO 1600 System
CategoryWater Pump
LanguageEnglish