Sakai RS45 - Manual

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RS45, RS55E, RS65, RS75

SHOP MANUAL

3498-64694-0

Main Page

Table of Contents5
Safety9
General Safety11
Understanding the Safety Symbols and Words11
General11
Qualifi Cations of Operators and Maintenance Personnel12
Safety Practices and Policies12
Pre Start Inspection13
Safety Instructions13
Starting13
Operating14
Stopping14
Maintenance14
Transporting the Machine16
Specifications17
Specification Data19
Rs45:Chassis Number 10000-19999, 30000-3999919
Rs45:Chassis Number 20000-2999920
Rs55E21
Rs65:Chassis Number 10000-2999922
Rs65:Chassis Number 30000-3999923
Rs75:Chassis Number 10000-2999924
Rs75:Chassis Number 30000-3999925
Rs75(Krf4):Chassis Number 80000-8999926
Fuel and Lubricant27
Fuel27
Engine Oil/Vibrator Oil27
Tightening Torque Chart28
Inspection and Maintenance29
Engine31
Rammer Body31
Spark Plug31
Air Cleaner32
Rammer Cylinder35
Checking Bolts in each Section for Their Tightness35
Replacement of Fuel Fi Lter (Only Application Model)35
Basic Troubleshooting36
Parts Catalogue37
Guide for Use of Parts Catalogue39
Rs4540
Frame40
Frame (HONDA Engine, Chassis Number : 10000-19999, 30000-39999)40
Frame (ROBIN Engine, Chassis Number : 20000-20700)42
Frame (ROBIN Engine, Chassis Number : 20701-29999)44
Case47
Cylinder Assy48
Shoe Assy50
Tank Assy52
Lever Assy54
Lever Assy (Chassis Number : 10000-19999, 20000-20700, 30000-39999)54
Lever Assy (Chassis Number : 20701-29999)56
Name Plate58
Name Plate (Chassis Number : 10000-10264, 30000-39999)58
Name Plate (Chassis Number : 10265-19999)60
Name Plate (Chassis Number : 20000-29999)62
Rs55E64
Frame64
Case Assy66
Cylinder Assy68
Shoe Assy70
Tank Assy72
Lever Assy74
Name Plate76
Rs6578
Frame78
Frame (1) (HONDA Engine, Chassis Number : 10000-29999)78
Frame (1) (ROBIN Engine, Chassis Number : 30000-31602)80
Frame (1) (ROBIN Engine, Chassis Number : 31603-39999)82
Frame84
Frame (2) (HONDA Engine, Chassis Number : 10000-29999)84
Frame (2) (ROBIN Engine, Chassis Number : 30000-31602)86
Frame (2) (ROBIN Engine, Chassis Number : 31603-39999)88
Cylinder Assy90
Shoe Assy92
Tank Assy94
Lever Assy96
Lever Assy (Chassis Number : 10000-31602)96
Lever Assy (Chassis Number : 31603-39999)98
Name Plate100
Name Plate (Chassis Number : 12573-19999, 20000-29999)102
Name Plate (Chassis Number : 30000-31602)104
Name Plate (Chassis Number : 31603-39999)106
Rs75108
Frame108
Frame (1) (HONDA Engine, Chassis Number : 10000-29999, 80000-89999)108
Frame (1) (ROBIN Engine, Chassis Number : 30000-30782)110
Frame (1) (ROBIN Engine, Chassis Number : 30783-39999)112
Frame114
Frame (2) (HONDA Engine, Chassis Number : 10000-29999, 80000-89999)114
Frame (2) (ROBIN Engine, Chassis Number : 30000-30782)116
Frame (2) (ROBIN Engine, Chassis Number : 30783-39999)118
Cylinder Assy120
Shoe Assy122
Tank Assy124
Lever Assy126
Lever Assy (Chassis Number : 10000-30787 80000-89999)126
Lever Assy (Chassis Number : 30783-39999)128
Name Plate130
Name Plate (Chassis Number : 10000-29999, 80000-89999)130
Name Plate (Chassis Number : 30000-30782)132
Name Plate (Chassis Number : 30783-39999)134
Ramming System137
Precautions for Disassembly and Reassrmbly139
Removal and Installation of Ramming System140
Removal of Ramming System (Combined Throttle Lever and Fuel Valve Type)140
Removal of Ramming System (Separated Throttle Lever and Fuel Valve Type )142
Removal of Centrifugal Clutch144
Installation of Ramming System145
Disassembly and Reassembly of Ramming System146
Disassembly of Crank Case146
Disassembly of Cylinder148
Removal of Connecting Rod150
Removal of Gear150
Removal of Bellows and Outer Cylinder151
Removal of Adapter152
Removal of Slider153
Reassembly of Crank Case/Cylinder154

Sakai RS45 - Manual

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