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Salem Master Pro 5820G - User Manual

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2-Cycle Chain Saw 6220G /6220H/5820G/5820H
OPERATOR'S MANUAL
1

Other manuals for Salem Master Pro 5820G

Questions and Answers

  • B
    Benjamin CamposAug 13, 2025
    Why my Salem Master Pro Chainsaw won't start?
    • C
      Christopher GarciaAug 14, 2025
      If your Salem Master Pro Chainsaw won't start or starts but doesn't continue to run, it could be due to several reasons. First, ensure you are following the correct starting and stopping instructions. A fouled spark plug can also cause this issue, so clean, gap, or replace it. Lastly, check if the fuel tank is empty and, if so, fill it with properly mixed fuel.
  • T
    Timothy JohnsonAug 17, 2025
    What to do if my Salem Master Pro 5820G Chainsaw starts but has low power?
    • M
      Morgan HudsonAug 17, 2025
      If your Salem Master Pro Chainsaw starts, but the engine has low power, several factors could be responsible. Check the choke position and move it to fully close. A dirty spark arrestor screen or air filter can also cause low power, so clean them. If these steps don't resolve the issue, the carburetor mixture adjustment setting might be incorrect.
  • A
    Anthony GarciaAug 21, 2025
    Why does my Salem Master Pro Chainsaw engine hesitate?
    • R
      Ronald YoungAug 21, 2025
      Engine hesitation in your Salem Master Pro Chainsaw can stem from a few causes. A plugged air filter could be the culprit; try cleaning or replacing it. Also, old or improperly mixed fuel can lead to hesitation, so drain the fuel tank and add fresh, properly mixed fuel. The carburetor mixture adjustment setting might also be incorrect.
  • N
    Nicholas DiazAug 25, 2025
    What to do if there is no power when Salem Master Pro 5820G Chainsaw is under load?
    • J
      John JenningsAug 26, 2025
      If your Salem Master Pro Chainsaw lacks power under load, consider these potential issues. Old or improperly mixed fuel can cause this, so drain the tank and add fresh fuel. A plugged air filter or a fouled spark plug might also be the cause; clean or replace the air filter, and clean, gap, or replace the spark plug. The carburetor mixture adjustment setting might also be incorrect.
  • D
    Donna HallAug 29, 2025
    How to fix a Salem Master Pro 5820G engine that runs erratically?
    • A
      Angel JonesAug 29, 2025
      An erratically running engine in your Salem Master Pro Chainsaw could be due to several factors. Start by checking the spark plug gap and clean, gap, or replace the spark plug if necessary. Additionally, a plugged spark arrestor screen or a dirty air filter can cause this issue, so clean the spark arrestor screen and clean or replace the air filter.
  • C
    Christopher ShawSep 1, 2025
    Why are the guide bar and chain running hot on my Salem Master Pro 5820G Chainsaw?
    • A
      Amanda LucasSep 1, 2025
      If the guide bar and chain on your Salem Master Pro Chainsaw are running hot, several things could be happening. The chain tension might be too tight, so adjust it. Also, the chain oil tank could be empty, so refill the bar lube reservoir. The guide bar groove and/or oil passages might be dirty, so clean them. Finally, the oil flow from the automatic oiler could be low, so increase it.
  • S
    Sharon PhelpsSep 5, 2025
    What to do if the chain does not rotate while the engine is running on my Salem Master Pro 5820G Chainsaw?
    • L
      Lindsay CooleySep 5, 2025
      If the chain on your Salem Master Pro Chainsaw doesn't rotate while the engine is running, the chain tension might be too tight, so adjust it. The chain brake might be engaged, so disengage it.
  • E
    Emily MaddoxSep 9, 2025
    How to fix a Salem Master Pro Chainsaw chain that rotates but doesn't cut?
    • J
      john76Sep 9, 2025
      If the chain on your Salem Master Pro Chainsaw rotates but doesn't cut, it could be dull, so sharpen it. Alternatively, the chain might be on backwards, so reverse its direction.

Summary

Symbols on the Product

Warning Symbol

Indicates a potential hazard that could result in injury or death.

Personal Protective Equipment Symbols

Mandates the use of specific personal protective equipment.

Safety

General Safety Instructions

Provides essential guidelines for safe product use and operation.

Safety Instructions for Operation

Safety Instructions for Operation (Continued)

Operation Prohibitions and Chain Tension

No tree operation; maintain chain tension.

Kickback and Felling Safety

Understand kickback and follow correct felling procedures.

Kickbacks, Skating, Bouncing, and Dropping

Kickback Explanation

Details kickback causes from guide bar contact.

Kickbacks, Skating, Bouncing, and Dropping (Continued)

Specific Kickback Types

Explains rotational, pinch, and pull-in kickback.

Personal Protective Equipment (PPE)

Guidelines for using correct PPE for safety.

Fuel Safety

Fuel Handling and Refueling Precautions

Safe practices for fuel handling and refueling.

Fuel Type Restrictions

Warning against using certain fuel types like E10.

Assembly

Assembly (Continued)

Adjusting the Chain Tension

Operation

Safety Warnings and Fuel Mixture

Essential warnings and correct fuel mixture ratio.

Fuel Mixture Preparation

Steps for correctly mixing fuel and oil.

Operation (Continued)

Fuel Quality and Tank Filling

Fuel octane requirements, oil quality, and tank filling procedures.

Pre-start Checks and Cold Start Procedure

Inspect product and engage chain brake for cold starts.

To Start a Cold Engine

Choke, Starting Rope, and Brake Disengagement

Steps for choke, pulling rope, and disengaging brake.

To Lubricate the Cutting Equipment

Troubleshooting

Engine Not Starting or Stopping

Solutions for engine starting or running issues.

Engine Start and Power Issues

Solutions for engine not starting, low power, hesitation, or no power.

To Start a Warm Engine

Warm Engine Starting Steps

Procedures for starting a warm engine, including choke and throttle.

To Fell a Tree

Tree Preparation and Notch Cutting

Prepare tree and make specific notches for felling.

Felling Back Cut, Wedges, and Retreat

Make back cut, use wedges, and ensure safe retreat.

To Buck a Log

Bucking Precautions and Methods

Avoid chain contact with ground; buck supported logs and on slopes.

Maintenance

Maintenance (Continued)

To Sharpen the Saw Chain

To Sharpen the Cutting Teeth

To Adjust the Depth Gauge Setting

Overview

This document serves as an operator's manual for a 2-Cycle Chain Saw, specifically models 6220G, 6220H, 5820G, and 5820H, under the "Salem Master PRO" brand. It provides comprehensive instructions for the safe and effective operation, assembly, and maintenance of the chainsaw.

Function Description

The 2-Cycle Chain Saw is a powerful cutting tool designed for felling trees, limbing, and bucking logs. It operates using a 2-cycle engine, which requires a specific gasoline and oil mixture for fuel. The primary cutting mechanism consists of a guide bar and a saw chain, which rotates at high speed to cut through wood. Key components include a front handle, rear handle, chain brake, starter handle, air filter cover, choke control, trigger lockout, trigger, visible fuel tank (on specific models), bumper spike, starter cover, chain oil tank, fuel tank, switch button, muffler, clutch cover, bar nuts, and a chain-tensioning screw. The automatic oiler system ensures continuous lubrication of the guide bar and saw chain during operation, with the oil flow increasing with engine speed.

Usage Features

The manual emphasizes safety as paramount, requiring users to read and understand all instructions before operating the product. It outlines various safety symbols and their meanings, including warnings for injury to persons, damage to the product, and general prohibitions. Personal protective equipment (PPE) is mandatory, including approved head protection, hearing protection, eye protection, protective gloves, chainsaw-protective trousers, and boots with steel toe-caps and non-slip soles. A first aid kit should always be nearby.

To start the engine, the chain brake must first be engaged, and the switch button set to the "open" position. For a cold engine, the choke control is pulled out fully, and the starter rope handle is pulled with force until the engine starts or attempts to start. Once the engine shows signs of starting, the choke control is pushed back in, and the starter rope is pulled again until the engine runs. The front hand guard is then pulled rearward to disengage the chain brake. For a warm engine, the process is similar but typically does not require full choke. The manual stresses holding the product with both hands, the left hand on the front handle and the right hand on the rear handle, and holding the product on the right side of the body.

The manual details proper cutting techniques for felling trees, limbing, and bucking logs. When felling a tree, users must first remove debris from the tree, make a notch (1/3 of the tree's diameter) perpendicular to the felling direction, and then make a felling back cut at least 50 mm (2 inches) higher than the horizontal notching cut, ensuring enough wood is left to act as a hinge. Wedges may be used to open the cut and guide the tree's fall. For limbing, larger limbs should be used to hold the log off the ground, and branches with tension should be cut from bottom to top to prevent pinching. When bucking a log, the cutting approach depends on how the log is supported (e.g., overbucking for logs supported along their entire length, underbucking for logs supported on one end, or a combination for logs supported on both ends). It is crucial not to let the saw chain touch the ground.

The manual also addresses potential operational issues. If the engine is flooded, the switch button should be turned off, the air filter and spark plug removed, and the machine turned upside down to drain fuel from the cylinder. If the saw chain lubrication is not visible, the oil channel and guide bar groove should be cleaned, and the tip sprocket lubricated. If the engine runs but the chain does not, the brake pad, choke position, and saw chain should be examined. If the clutch cover smokes, the brake pad and saw chain should be checked.

Maintenance Features

Regular maintenance is crucial for the product's longevity and safe operation. The manual provides a maintenance schedule, distinguishing between daily, weekly, and yearly tasks, as well as intermittent maintenance.

Daily maintenance includes cleaning external surfaces, ensuring the lockout and trigger function correctly, checking the chain brake, examining the chain catcher for damage, and cleaning the guide bar groove. It is also important to verify that the guide bar and saw chain receive sufficient oil, and to inspect the saw chain for cracks, wear, and correct tension. The saw chain should be sharpened as needed. The clutch center, clutch drum, and clutch spring should be examined for wear. The spark plug should be cleaned, and its electrode gap checked. External surfaces of the carburetor and its adjacent areas should be cleaned, and the fuel filter and fuel hose examined for replacement if necessary. The guide bar should be turned daily to ensure even wear, and the lubrication hole must be clear.

Weekly maintenance involves checking the cooling system, starter, starter cord, and return spring, and ensuring vibration damping elements are not damaged. Any burrs on the guide bar edges should be filed off. The spark arrestor screen on the muffler should be cleaned or replaced, and the air filter cleaned or replaced if damaged or too dirty.

Yearly maintenance includes examining the spark plug, cleaning the external surfaces of the carburetor and its adjacent areas, cleaning the cooling system, examining the spark arrester mesh, fuel filter, fuel hose, and all cables and connections.

Intermittent maintenance tasks include having an approved service center repair or replace the muffler after 50 hours of operation. Spark plug maintenance is required if the engine's power level is low, it's hard to start, or it doesn't work correctly at idle speed. A check of the saw chain lubrication should be performed each time the unit is refueled.

The manual also details how to adjust the carburetor's idle speed, clean the spark arrester screen, and perform maintenance on the spark plug and air filter. Sharpening the saw chain is a critical maintenance task, with instructions provided on filing angle, cutting angle, file position, and round file diameter. The depth gauge setting also needs to be adjusted correctly to maintain optimal cutting performance and reduce kickback risk.

Fuel safety is emphasized, with warnings about gasoline flammability and the dangers of fumes. Users are instructed to refuel in a clean, well-ventilated outdoor area, avoid smoking, and ensure the engine is cool. The correct fuel mixture ratio (25:1 gasoline to 2-cycle engine oil) is specified, and the use of gasoline with more than 10% ethanol (E10) is cautioned against as it can damage the product. The saw chain oil tank should be filled with recommended saw chain oil, and the product's automatic lubrication system relies on the correct oil to function properly.

Salem Master Pro 5820G Specifications

General IconGeneral
BrandSalem Master Pro
Model5820G
CategoryChainsaw
LanguageEnglish

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