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Salus KL08NSB - User Manual

Salus KL08NSB
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Wiring centre (8 zones) 230 V
Model: KL08NSB
Manual
T: +44 (0) 1226 323961
E: sales@salus-tech.com
Head Office:
SALUS Controls plc
SALUS House
Dodworth Business Park South,
Whinby Road, Dodworth,
Barnsley S75 3SP, UK.
www.salus-controls.com
SALUS Controls is a member of the Computime Group.
Maintaining a policy of continuous product development SALUS Controls plc reserve the right to
change specification, design and materials of products listed in this brochure without prior notice.
VII 2018
Introduction
The KL08NSB wiring centre forms the heart of a Underoor Heating controls system. It allows
easy and quick connection of thermostats and actuators. It has integrated pump and boiler
control module and overload protection. KL08NSB wiring centre is adapted to work with NC and
NO type actuators (normally closed and normally open). Up to 8 thermostats can be connected
to the KL08NSB, while KL04NSB extension allows to connect additional 4 thermostats (12 in total).
Product compliance
Technical Information
Safety information
This product complies with the essential requirements and other relevant provisions of the following
EU Directives: EMC 2014/30/EU, Low Voltage Directive LVD 2014/35/EU, RoHS directive 2011/65/EU.
The full text of the EU Declaration of Conformity is available at the following internet address:
www.saluslegal.com.
Use in accordance with national and EU regulations. Device is intended for indoor use only
in dry conditions. Product for indoor use only. Installation must be carried out by a qualied
person in accordance to national and EU regulations.
Before attempting to setup and install, make sure that KL08NSB is not connected to any power
source. Installation must be carried out by a qualied person. Incorrect installation may cause
damage to the wiring centre. The KL08NSB should not be installed in areas where it may be
exposed to water or damp conditions.
Power Supply 230 V AC 50 Hz
Total Load Max 5 A
Pump / Boiler Relay Load Max 3 A
Inputs
External clock (230 V)
Outputs Pump control (NO/ COM)
Boiler control (NO/COM)
Terminals for actuators (230 V)
Dimensions [mm] 355x 85x 67
1. Fuse
Wiring centre description
Note: Replace the fuse only when the wiring centre is disconnected from power supply
(230 V ~).
Note: Pump (Pump output) and boiler (Boiler output) always starts
3 minutes after receiving the heating signal from any thermostats
connected to wiring centre. Pump stops 3 minutes after the last call for
heating sent by the thermostat and the heat source (boiler) will turn o
after the time set on Delay jumper.
Jumper position change must be refreshed in the memory by pressing
the Reset button (short press).
Jumper position change must be refreshed in the memory by pressing
the Reset button (short press).
Main fuse is located under the housing cover next to power supply terminals and secures the wiring
centre and the devices connected to it. Use ceramic tube fast blow 250 V ROHS fuses (5x20 mm) with
nominal max current 12,5 A. To replace fuse remove the fuse holder with a at screwdriver and pull
out the fuse.
Select the type of the thermoelectric actuator connected to the wiring centre:
NC – actuator normally closed
NO – actuator normally opened
Boiler o delay time.
One Master thermostat which is common for thermostats from
Group 1 and Group 2 (one programmable thermostat e.g. VS30, other
thermostats are non-programmable e.g. VS35).
Two external clocks. One for Group 1 and one for Group 2 (two external
clocks + non-programmable regulators e.g. VS35).
Two Master thermostats. One for Group 1 and one for Group 2
(two programmable thermostats e.g. VS30, other thermostats are
non-programmable e.g., VS35).
One external clock which is common for thermostats from Group 1
and Group 2 (one external clock + daily regulators e.g. VS35).
NSB function application in combination with thermostats grouping.
• OPTION 1
• OPTION 4
• OPTION 2
• OPTION 3
2. Power Supply
4. NC/NO jumper
5. Delay jumper
3. NSB (Night Set Back reduction) function and thermostats grouping
Power supply for wiring centre is 230 V ~ 50Hz.
Two wire installation should be made in accordance
with the applicable regulations
230 V AC
L
N
NSB function is activated in non-programmable Salus thermostats of the Expert NSB, HTR, BTR
series via external signal. NSB 230 V signal (night-time temperature reduction) is sent via an external
timer or programmable thermostat connected to the KL08NSB wiring centre. Non-programmable
thermostats are receiving NSB signal and reducing setpoint temperature (by switching to eco mode).
All thermostats have to be connected using a 4-wire cable
(min. 4 x 0,75 mm
2
, max. 4 x 1,5 mm
2
).
L 1-4
jumper
5-8
no jumper
L 1-4
5-8
L 1-4
5-8
L 1-4
5-8
0
O
1
2 3 4
Reset
KL08NSB
0
O
1
2 3 4
Reset
KL08NSB
0
O
1
2 3 4
Reset
KL08NSB
1
2
3
11
4
7
6
5
10
9
group i
group ii
8
1. Cartridge fuse 5 x 20 mm 12 A
2. Power supply
3. NSB function terminals
4. NC/NO jumper (actuator type)
5. Delay jumper
6. Boiler control output
7. Pump control output
8. Actuators connection
9. Serial connector for the KL04NSB extension
10. Reset button
11. Thermostats connection
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Summary

Introduction and Compliance

Introduction

Explains the KL08NSB wiring centre's role in underfloor heating control systems.

Product Compliance

Lists EU Directives and provides a link for the Declaration of Conformity.

Safety Information

Details safe usage, indoor-only installation, and precautions against water damage.

Technical Information

Provides specifications such as power supply, load limits, inputs, outputs, and dimensions.

Wiring Centre Components Explained

Fuse Details

Explains the main fuse, its location, type, and replacement procedure.

Power Supply Configuration

Details the 230 V AC 50Hz power supply and required two-wire installation.

NSB Function and Thermostat Grouping

Describes the NSB function activation via external signal and thermostat wiring.

NSB Function Application Options

Illustrates four options for applying the NSB function with master thermostats or external clocks.

NC;NO Actuator Type Selection

Explains how to select the actuator type (normally closed or open) using a jumper.

Delay Jumper Settings

Details the delay jumper for boiler off-time and its effect on pump/boiler operation.

Boiler Control Output

Explains the volt-free output that controls the boiler in the heating system.

Pump Control Output

Describes the volt-free output that controls the circulation pump in heating/cooling.

Actuators Connection

Details how to connect thermoelectric actuators to the wiring centre zones.

Serial Connector for Extension

Explains the serial connector for linking with the KL04NSB extension module.

Reset Button Function

Describes the reset button's use for refreshing data after jumper changes.

Thermostats Connection

Illustrates connecting various thermostat types (Expert, 230V, battery-powered).

Installation Guide

Mounting the Wiring Centre

Instructions for removing covers, unscrewing the housing, and mounting to a wall or DIN rail.

Wire Preparation

Details the required insulation stripping length for different wire types.

Wire Routing and Connection

Guides on threading wires through the wiring centre and connecting them to terminals.

Final Connections and Power Up

Instructions for connecting actuators, securing the housing, and powering up the unit.

Summary

Introduction and Compliance

Introduction

Explains the KL08NSB wiring centre's role in underfloor heating control systems.

Product Compliance

Lists EU Directives and provides a link for the Declaration of Conformity.

Safety Information

Details safe usage, indoor-only installation, and precautions against water damage.

Technical Information

Provides specifications such as power supply, load limits, inputs, outputs, and dimensions.

Wiring Centre Components Explained

Fuse Details

Explains the main fuse, its location, type, and replacement procedure.

Power Supply Configuration

Details the 230 V AC 50Hz power supply and required two-wire installation.

NSB Function and Thermostat Grouping

Describes the NSB function activation via external signal and thermostat wiring.

NSB Function Application Options

Illustrates four options for applying the NSB function with master thermostats or external clocks.

NC;NO Actuator Type Selection

Explains how to select the actuator type (normally closed or open) using a jumper.

Delay Jumper Settings

Details the delay jumper for boiler off-time and its effect on pump/boiler operation.

Boiler Control Output

Explains the volt-free output that controls the boiler in the heating system.

Pump Control Output

Describes the volt-free output that controls the circulation pump in heating/cooling.

Actuators Connection

Details how to connect thermoelectric actuators to the wiring centre zones.

Serial Connector for Extension

Explains the serial connector for linking with the KL04NSB extension module.

Reset Button Function

Describes the reset button's use for refreshing data after jumper changes.

Thermostats Connection

Illustrates connecting various thermostat types (Expert, 230V, battery-powered).

Installation Guide

Mounting the Wiring Centre

Instructions for removing covers, unscrewing the housing, and mounting to a wall or DIN rail.

Wire Preparation

Details the required insulation stripping length for different wire types.

Wire Routing and Connection

Guides on threading wires through the wiring centre and connecting them to terminals.

Final Connections and Power Up

Instructions for connecting actuators, securing the housing, and powering up the unit.

Overview

The Salus KL08NSB is an 8-zone 230V wiring centre designed to be the central component of an underfloor heating control system. It facilitates the easy and quick connection of thermostats and actuators, offering integrated pump and boiler control, as well as overload protection. The KL08NSB is adaptable to work with both normally closed (NC) and normally open (NO) type actuators. It can connect up to 8 thermostats, and with the addition of a KL04NSB extension module, the system can support up to 12 thermostats in total.

Function Description:

The wiring centre manages the heating system by receiving signals from connected thermostats and controlling the pump and boiler accordingly. It features a Night Set Back (NSB) reduction function, which allows non-programmable Salus thermostats (Expert NSB, HTR, BTR series) to reduce their setpoint temperature by switching to eco mode. This function is activated via an external 230V signal from a timer or programmable thermostat connected to the KL08NSB. Thermostats for NSB functionality must be connected using a 4-wire cable (minimum 4 x 0.75 mm², maximum 4 x 1.5 mm²).

The NSB function offers several grouping options:

  • Option 1: A single Master thermostat (e.g., VS30 programmable) controls both Group 1 and Group 2, with other thermostats being non-programmable (e.g., VS35). This is achieved by placing a jumper between the L and 1-4 terminals, and another between the 1-4 and 5-8 terminals.
  • Option 2: Two Master thermostats, one for Group 1 and one for Group 2 (e.g., two VS30 programmable thermostats), with other thermostats being non-programmable (e.g., VS35). In this setup, no jumper is used between the L, 1-4, and 5-8 terminals.
  • Option 3: A single external clock controls both Group 1 and Group 2 (e.g., one external clock + daily regulators like VS35). This involves connecting the external clock to the L terminal and bridging it to the 1-4 and 5-8 terminals.
  • Option 4: Two external clocks, one for Group 1 and one for Group 2 (e.g., two external clocks + non-programmable regulators like VS35). Here, the external clocks are connected separately to the 1-4 and 5-8 terminals, while the L terminal remains unconnected to these.

The wiring centre also includes a delay function for the boiler and pump. The pump and boiler always start 3 minutes after receiving a heating signal from any connected thermostat. The pump stops 3 minutes after the last call for heating from a thermostat. The heat source (boiler) turns off after the time set on the Delay jumper.

Important Technical Specifications:

  • Power Supply: 230 V AC 50 Hz
  • Total Load Max: 5 A
  • Pump / Boiler Relay Load Max: 3 A
  • Inputs: External clock (230V)
  • Outputs: Pump control (NO/COM), Boiler control (NO/COM), Terminals for actuators (230 V)
  • Dimensions [mm]: 355 x 85 x 67
  • Fuse: Cartridge fuse 5 x 20 mm 12 A (main fuse, 250 V ROHS fast blow, nominal max current 12.5 A)

Usage Features:

  • Actuator Type Selection (NC/NO Jumper): A jumper allows selection of the thermoelectric actuator type: NC (normally closed) or NO (normally opened). Any change to this jumper position requires a short press of the Reset button to refresh the memory.
  • Delay Jumper: Configures the boiler off delay time (0 min or 15 min). Changes to this jumper also require a short press of the Reset button.
  • Boiler Control Output: A volt-free output (COM / NO) controls the boiler. It closes and turns on the boiler 3 minutes after a heating signal. It opens and switches off the boiler after the last thermostat stops sending heat demand, following the set delay. The boiler output is inactive in cooling mode.
  • Pump Control Output: A volt-free output (COM / NO) controls the circulation pump. It closes (starts the pump) 3 minutes after receiving a heating/cooling signal. It opens (stops the pump) 3 minutes after the last demand for heat/cool.
  • Actuators Connection: Actuator wires are secured with self-locking connectors. Up to 6 actuators, each with a load of up to 2 Watts, can be connected to a single zone. For more than 6 actuators per zone, an additional relay is required.
  • Serial Connector for KL04NSB Extension: This connector allows the KL08NSB to be linked with a KL04NSB extension module, expanding the system to support up to 12 zones.
  • Thermostat Connection: Supports various thermostat types:
    • EXPERT NSB, HTR, or BTR series thermostats (connected via L, N, SL, NSB terminals).
    • 230V thermostats (e.g., RT200, connected via L, N, SL terminals).
    • ON/OFF battery-powered thermostats with voltage-free COM/NO output contacts (e.g., 091FL, RT310, RT510, connected via COM, NO terminals).

Maintenance Features:

  • Fuse Replacement: The main fuse is located under the housing cover next to the power supply terminals. It should only be replaced when the wiring centre is disconnected from the power supply. Use ceramic tube fast blow 250V ROHS fuses (5x20 mm) with a nominal maximum current of 12.5 A. To replace, remove the fuse holder with a flat screwdriver.
  • Reset Button: Used to refresh the data in memory after switching jumpers 4 (NC/NO) or 5 (Delay).
  • Installation: The installation process involves removing the top cover, unscrewing the main housing, mounting the back side of the housing to a wall or DIN rail, stripping wires, threading them through the mounting belt and slots, connecting them to terminals, and finally, connecting thermoelectric actuator wires. The red power indicator LED illuminates upon proper power-up.

Safety Information:

The device must be used in accordance with national and EU regulations and is intended for indoor use only in dry conditions. Installation must be carried out by a qualified person. Before setup and installation, ensure the KL08NSB is disconnected from any power source. Incorrect installation can damage the wiring centre. The KL08NSB should not be installed in areas exposed to water or damp conditions.

Product Compliance:

The KL08NSB complies with essential requirements and provisions of EU Directives: EMC 2014/30/EU, LVD 2014/35/EU, and RoHS 2011/65/EU. The full text of the EU Declaration of Conformity is available on www.saluslegal.com.

Salus KL08NSB Specifications

General IconGeneral
BrandSalus
ModelKL08NSB
CategoryControl Systems
LanguageEnglish

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