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Samyung SN-100 - User Manual

Samyung SN-100
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SERVICE MANUAL
MODEL SN-100
1. Initial Setup
1-1. POWER
Using 30A of DC24V. SP-1250ADC is suitable for power supply according to IMO regulation.
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Summary

Initial Setup

Power

Details power requirements and suitable power supply for the SN-100 unit.

Transmission

Specifies load and resistance requirements for the SSB terminal during testing.

How to Input MMSI NO

Set ID

Procedure to set the Identification (ID) for MMSI, involving key presses.

Setting For System

Guides on setting system parameters, including inputting MMSI numbers of different lengths.

Circuit Explain

Overview

Lists the main components of the SN-100, including NBDP receiver, CPU, and power supply.

Connection Board

Details the Connection Board (T-020/G-1151) and its role in signal processing.

NBDP Receiving Unit

Explains the NBDP Receiving Unit (T-022/T-132) and its internal components.

PLL Board

Describes the PLL Board (T-023/T-133), its synthesizer function, ICs, and VCO.

Power Circuit

Details the Power Circuit (T-025) responsible for supplying constant DC power to the unit.

Rear Side Connections

Illustrates and explains the rear panel connectors for various interfaces and power.

Troubleshooting

Power Supply Issues

Troubleshooting steps for power supply failures, including voltage and fuse checks.

Screen Display Issues

Guidance for resolving screen display problems like blank screens or distorted images.

NBDP Data Receiving Issues

Steps to diagnose and fix problems with receiving NBDP data, checking signals and connections.

NBDP Data Transmitting Issues

Steps to diagnose and fix problems with transmitting NBDP data, checking connections and signals.

Modulation Issues

Information on troubleshooting or adjusting the simple modulator for proper operation.

General Cautions

Important safety and handling precautions for maintenance, testing, and modulation.

Block Diagram

SN-100 Block Diagram

Diagram illustrating the functional blocks and signal flow of the SN-100 NBDP system.

Terminal Wiring Diagram

SN-100 Terminal Wiring

Diagram showing terminal connections and wiring for the SN-100 NBDP unit.

PLL Synthesizer Board

SN-100 PLL Synthesizer

Diagram of the SN-100 NBDP PLL Synthesizer board (T-133) and its connections.

Overview

The SAMYUNG SN-100 is a service manual for a device that functions as a main receiver for NBDP (Narrow-Band Direct-Printing) communications. It is designed to be interfaced with other SAMYUNG equipment, specifically the SRG-1150DN/1250DN, SEG-2150DN/2250DN, and SRG-3150DN, indicating it is part of a larger communication system, likely for maritime use given the NBDP context. The device is not intended to operate as a standalone unit.

Function Description

The SN-100's primary function is to receive and process NBDP signals. It comprises several key internal boards: a CONNECTION BOARD, CPU BOARD, PLL BOARD, and POWER SUPPLY.

The CONNECTION BOARD (T-020 / G-1151) acts as an intermediary, linking the CPU BOARD with other PCBs involved in receiving NBDP signals. It receives processed signals from the NBDP Receiving Unit (T-022 / T-132) and then delivers them to the SRG-1150DN / SRG-1250DN.

The NBDP Receiving Unit (T-022 / T-132) is the core receiving component. It integrates a frequency filter, amplifier, MIXER, ATT (attenuator), AGC (automatic gain control), and B.K control unit. Signals received via the MF/HF Antenna are first amplified by a wide amplifier and then split into two paths by a SPLITTER (SP1). Within this unit, specific filters (U4 and U6) are selected based on the incoming frequency. The signal is then mixed with a 1st LOCAL signal (from IC2), a 2nd LOCAL signal (from IC1), and a BFO (Beat Frequency Oscillator) signal (from U1) to generate MARK (1.7KHz+80Hz) and SPACE (1.7KHz-80Hz) signals. One output path from this unit is directed to the SRG-3150DN via an attenuator and matching tool.

The PLL BOARD (T-023 / T-133), or SYNTHERSIZER PLL PCB, is responsible for frequency synthesis. It utilizes a PLL IC and a VCO (POS-100) to form the PLL. This board generates the 1st LOCAL input signal. A 7 MHz signal from the PLL IC (IC15) is multiplied seven times to produce a 49 MHz signal, which serves as the 2nd LOCAL. The BFO signal is derived from DM1, receiving a 7 MHz signal to generate 456.7 kHz. The PLL BOARD also communicates with the CPU BOARD to generate control signals for the NBDP receiver.

The POWER CIRCUIT (T-025) ensures a stable power supply to all components. It converts the main DC 24V power, supplied when the device is turned on, into regulated constant voltages of +12V, +8V, and +5V. A safety feature is included: if the input voltage exceeds +32V, the power automatically shuts off. It also incorporates a prevention circuit for receiving voltage.

Usage Features

The SN-100 requires a DC24V power supply with a 30A capacity. The SP-1250ADC is recommended for compliance with IMO regulations.

For MMSI (Maritime Mobile Service Identity) number input, a specific sequence of key presses is required: "Shift + Alt + F10" simultaneously, which will produce an audible sound. After this, any input or adjustment must be initiated by pressing "F10" in the main MENU. To input a 5-word MMSI, select "Setting For System" (No 0) and press "ENT". For a 9-word MMSI, select "Setting For System" (No 1) and press "ENT". The "ESC" key is used to return to the previous menu.

For transmission testing, the device must be connected to a load of over 50Ω and a resistance of 300W at the SSB terminal.

The rear panel of the SN-100 provides various connectors for system integration:

  • EMC: Supplies +24V power for EMC light.
  • RX ANT IN: A 50Ω input jack for MF/HF RX ANT.
  • ANT OUT: Connects to send W/K signals received from 'RX-ANT IN' to SRG-1150DN/SRG-3150DN.
  • KEY-BOARD: A connector for the Keyboard, supplying +5V, DATA, CLK, etc.
  • GND: System ground for the receiver.
  • FUSE (5A): For the printer (+24V FUSE).
  • PRINTER: Connects to a printer.
  • PRINTER POWR: Supplies +24V, +8V, and GND to the printer.
  • FUSE (3A): For power.
  • CONNECTOR TO MAIN UNIT: Connects to SRG-1150DN/SRG-1250DN for TX/RX, PTT IN, PTT OUT, READY, AF+, and AF-.

Maintenance Features

Troubleshooting guidance is provided for common issues related to power supply, screen display, NBDP data reception, and NBDP data transmission.

Power Supply Troubleshooting:

  • If the power supply is not working, verify the +24V power voltage (only when connected to SRG-1150DN/SRG-1250DN). Check the power supply switch, the connector cable to SRG-3150DN, the 5A fuse, and the power polarity.
  • If there's no power on the screen, check for +12V on U8 of T-025 and +5V on the DC-DC CONVERTER. Also, inspect the power supply cable connecting the power supply board and the screen. Lack of +12V affects LCD & CPU BOARD operation, while lack of +5V affects CPU BOARD operation.

Screen Display Troubleshooting:

  • If the screen display doesn't turn on, ensure power is correctly supplied to the LCD.
  • If the screen is waved or shows a white line, inspect the connection point of the LCD connector or the LCD board for defects. Clean the board and connector with a volatile detergent.

NBDP Data Receiving Troubleshooting:

  • If data is not received, first check the ANT connection.
  • Verify +12V generation on U1 of T-025.
  • Confirm that SRG-1150DN/SRG-1250DN are receiving the W/K S signal. If not, check the third pin (IC4 of T-022) for approximately 3.2V (+3.2V is normal) and ensure 1ST, 2ND, and BFO signals are supplied.
  • Check for 1.7KHz±85Hz on CN8 of T-022.
  • Verify DOT/PATTERN signal generation on the 13th pin of U9 of T-020 and the 18th pin of IC3 of T-020.

NBDP Data Transmitting Troubleshooting:

  • If data is not transmitted, check the connector between SRG-1150DN/SRG-1250DN and the terminal.
  • Verify 1.7KHz±85Hz on the 11th pin of DM1 of T-020 PCB.
  • Confirm that the signal is supplied to SRG-1150DN/SRG-1250DN.

Modulation of Simple Modulator:

  • The equipment is designed to minimize adjustable parts. All modulators, except for the power supply modulator, require manufacturer intervention for adjustment due to the need for precise measuring instruments and specialized skills.

General Cautions for Maintenance:

  • When checking the transmitter unit, always use a dummy load.
  • Exercise caution regarding static electricity when handling PCBs (Electronic Boards).
  • Use appropriate tools for modulation.
  • When measuring circuits, ensure the measuring instrument's probe matches the circuit's signal.
  • Be aware that connecting measuring instruments can affect circuit behavior.
  • All maintenance is recommended to be carried out by an authorized agent or SAMYUNG ENC.,LTD.

Samyung SN-100 Specifications

General IconGeneral
Resolution1280 x 800 pixels
RAM2 GB
Operating SystemAndroid
ConnectivityWi-Fi, Bluetooth
PortsUSB
Display10.1 inch TFT LCD