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S&S Cycle Air Cleaner - User Manual

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1
Installation Instructions for
S&S Air Cleaner for Stock Tillotson, Bendix, and Keihin
Carburetors on all OHV H-D's, 1994-up Buells and
All 2000-up Single Runner Fuel Injected Models
WARNINGS
Gasoline is highly flammable, explosive under
certain conditions, and the fumes toxic when
inhaled. Be sure gasoline petcock is “OFF” before
beginning installation, provide adequate
ventilation, and disconnect battery ground cable
to avoid sparks and accidental engagement of
electric starter.
Improperly mounted carburetor may become
detached from motorcycle, resulting in immediate
health and fire hazard.
CAUTIONS
If improperly tightened or loosened by vibration,
bolts, screws, etc. located inside air cleaner
assembly may fall into engine, causing extensive
damage not covered under warranty. S&S
recommends applying Loctite 242 or equivalent
thread locking compound to threads of all bolts,
screws, and nuts located inside air cleaner
assembly.
Mounting bracket bolt of incorrect length may
cause parts damage not covered under warranty.
It is the owners responsibility to determine if
the installation of this air cleaner assembly is in
accordance with applicable legal and emissions
requirements.
Crankcase and cylinder head vents must be
open and free of restriction. To meet C.A.R.B. and
similar standards if applicable, crankcase pressure
must be vented into air cleaner assembly, not
directly into atmosphere.
Pressure relief passages in crankcase and/or
cylinder heads must not be plugged as gasket
failure and oil leakage may result.
INTRODUCTION
Installing an S&S air cleaner on a stock carburetor is simple and straightforward. Because this modification
increases airflow, larger carburetor jets may be required. Additionally, S&S air cleaners for stock carburetors
have no provision for the emissions canister purge valve required in some areas. As a result, installing this
product may render the motorcycle illegal for street use in California and other areas with similar emissions
standards. It is solely the owner’s responsibility to determine the suitability of this product for his use and
application.
S&S air cleaner kits for stock carburetors are available for Big Twins, Sportsters and 1994-up carbureted Buells.
Kit #17-0199 fits 1966-1984 Shovelheads and 1966-1985 XL’s.
Kit #17-0105 fits 1994-up carbureted Buells.
Kit #17-0108 fits 1984-1989 Big Twins and 1986-1987 Sportsters.
Kit #17-0110 fits 1991-up Sportsters and1993-up Big Twins.
Kit #17-0101 fits 1999-up Twin Cam models with carburetor or single runner fuel injected models.
Kits are
not available for 1989-1992 Big Twins,1988-1990 XL’s or any dual runner fuel injected models.
S&S Cycle, Inc.
14025 County Hwy. G Box 215
Viola, Wisconsin 54664 U.S.A.
Phone 608-627-2080 • Fax 608-627-1488
Technical Service
Phone: 608-627-TECH (8324)
Technical Service Email: sstech@sscycle.com
Website: www.sscycle.com
Because every industry has a leader
®
Instruction Sheet 51-1062
Revised 6-26-02
Copyright ©, 1998, 1999, 2001, 2002
by S&S Cycle, Inc.
All rights reserved. Printed in the U.S.A.
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Summary

Introduction and Safety Warnings

General Safety Warnings

Gasoline is flammable and toxic; disconnect battery, ensure ventilation, and turn petcock off before installation.

Important Cautions

Ensure proper tightening of internal components and check suitability for emissions requirements.

Installation Kit #17-0199: 1966-1984 Shovels & 1957-1985 Sportsters

Step 3: Attach Mounting Bracket

Attach the mounting bracket to the engine, but do not fully tighten yet.

Step 5: Align and Secure Bracket to Backplate

Align bracket to backplate, use shims if needed, and secure with bolts, washers, and locknut.

Step 6: Apply Loctite and Tighten

Apply Loctite 242 to threads, install nuts/lockwashers, and tighten.

Step 10: Test Ride and Check Performance

Start the motorcycle, inspect for leaks, and test ride to check for proper engine running.

Installation Kit #17-0108: 1984-1989 Big Twins & 1986-1987 Sportsters

Step 1: Remove Existing Air Cleaner

Remove the existing air cleaner assembly and any related hardware.

Step 2: Prepare Air Cleaner Backplate

Prepare backplate by pressing plugs and installing breather vent elbow fitting.

Step 9: Start Motorcycle and Test

Start the motorcycle, inspect for leaks, and test ride to check engine performance.

Installation Kit #17-0100, 17-0101: 1993-up Big Twins, 1991-up Sportsters, & 1999-up Twin Cams

Step 14: Start Motorcycle and Test

Start the motorcycle, inspect for leaks, and test ride to check engine performance.

Installation Kit #17-0105: 1994-up Buell

Step 16: Start Motorcycle and Test

Start the motorcycle, inspect for leaks, and test ride to check engine performance.

S&S Cycle Air Cleaner Specifications

General IconGeneral
BrandS&S Cycle
ModelAir Cleaner
CategoryAir Cleaner
LanguageEnglish

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