Sankosha LP-690E-V3 User Manual

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Instruction Manual
LP-690E-V3

Sankosha LP-690E-V3 Specifications

General

Brand	Sankosha
Model	LP-690E-V3
Category	Power Tool
Language	English

Summary

Safety Guidelines

Understanding Warning Symbols

Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

Safety Regulations and Symbols

Details various safety symbols like Generality, Shock Hazard, Cut Hazard, Burn Hazard, Pinch Hazard, Rotation Hazard, General Prohibition, Prohibition of Dismantling, Attention, and Necessity to Ground.

Installation and Grounding Safety

Covers safe installation, rigging, and electrical grounding procedures.

Fire and Electrical Hazards

Warns about flammable articles, touching plugs/switches with wet hands, and water contact.

Operational Safety Precautions

Includes instructions on alteration, use during disrepair, flooding, and general safety instructions for operation.

Cautionary Measures and Maintenance

Details cautions regarding warning labels, operating environment, cleaning, and electrical checks.

Hazardous Area

Identifies hazardous areas on the machine.

Electrically Live Area Hazards

Warns about lethal voltage in the control box and requires qualified professionals and power shut-off.

Machine Motion Hazards

Advises keeping body parts away from moving/rotating parts and turning off power/air before maintenance.

Hot Surface Precautions

Warns that machine surfaces get hot during operation and advises against touching them.

Machine Safety Labels and Instructions

Identifies and describes various safety labels on the machine and their locations.

Label Identification and Placement

Details the placement and meaning of safety labels on the machine.

General Safety Instructions

Provides crucial safety instructions for machine operation and maintenance.

Main Device Components

Main Unit Identification

Illustrates and labels the key components of the main unit, including safety bars, press heads, and control panel.

Control Box Operations

Control Box Button Functions

Explains the functions of the Main Switch, Emergency Stop Button, Control Panel, Left/Right Start Buttons, and Reset Button.

Control Panel Functions

Panel Button Operations

Details the functions of the Collar-Cuff, Long Timer, Short Timer, and Cover Counter buttons on the control panel.

Counter Displays and Button Functions

Explains the display of cover and press counters, and the functions of the Counter Clear, Enter, Power Lamp, and Set/Select Dial.

Operation Procedures

Providing Air Pressure

Details how to provide and adjust air pressure, ensuring it is at the standard 0.6Mpa for operation.

Steam Provision and Power On

Covers providing steam at 0.6Mpa and turning the machine power on using the control box.

Setting Finishing Time

Explains how to select and set the long or short timer for the pressing process.

Shirt Setting and Pressing

Guides on setting cuffs and collars on the tables and initiating the pressing process.

Pressing Completion and Shutdown

Details how the press heads release automatically and how to shut down the machine after operation.

Other Operations

Resetting Emergency Stop

Explains the procedure to release the emergency stop button and return the machine to normal operation.

Cover Counter Management

Details how to reset the cover counter to ensure proper finish quality and prevent errors.

Cuff Setting Guidelines

Provides instructions and examples for correctly setting the cuff for pressing to avoid damage.

Cover/Pad Change Instruction

Collar Cover/Pad Replacement

Step-by-step guide on how to remove the guard plate and fit the collar silicon sponge and spring felt pad.

Installing Collar Cover Components

Details setting cover extension rods and hooking the collar cover onto spring hooks.

Cuff Cover/Pad Replacement Procedure

Guides on removing the cuff cover plate and loosening screws to replace old pads.

Fitting Cuff Padding Components

Explains inserting cuff silicone into felt pads and installing them onto the press.

Finalizing Cuff Cover Installation

Covers covering screws with felt, installing the cuff cover, and returning the cuff cover plate to its position.

Service Menu Operations

Service Menu Navigation

Introduces the service button and details the functions of the Counter Clear Button, Short Button, Enter Button, and Set/Select Dial.

Input Test Procedures

Explains how to perform Input Test 1, detailing sensor names and their corresponding display numbers.

Output and Volume Setting Tests

Guides on performing output tests and adjusting volume function settings, including tables for test lists and volume settings.

Dip and Timer Setting Functions

Details dip function settings and time settings for the display window, including tables for dip function and timer lists.

Initialization, Version, and Test Mode

Covers volume setting initialization, program version display, board running time, and test mode procedures.

Trouble Shooting Guide

Emergency Stop and Safety Bar Errors

Explains troubleshooting steps for errors E1 (Emergency Stop), E2 (Left Safety Bar), and E3 (Right Safety Bar).

Pressing Mechanism Errors

Details troubleshooting for errors E11 (Middle Press Overtime), E12 (Middle Press End Sensor), E13 (Middle Press End Sensor Open Overtime), E14 (Upper Press End Sensor Open Overtime), E20 (Left Start Button).

Button and Sensor Errors

Covers troubleshooting for start button errors (E21) and various sensor errors (E24, E25, E26).

Speed and System Error Codes

Addresses speed errors (E27, E28), input errors (E98), 24V errors (E99), and cover change timing warnings (EC1).

Daily Maintenance

Daily Maintenance Checklist

Provides a checklist for daily checks of air pressure, steam pressure, covers, press surface, and emergency stop.

Daily Air and Steam Checks

Details daily checks for air pressure, regulator/mist separator, and steam pressure, including adjustment procedures.

Daily Steam Trap and Surface Checks

Covers daily checks for steam traps, covers, press surfaces, and emergency stop buttons.

Maintenance Checklists

Daily and Annual Check Schedules

Presents detailed checklists for daily and annual maintenance items, with spaces for recording checks.

Spare Parts List

Index to Diagrams

Provides an index to the diagrams of the machine's components, including front, rear, steam piping, and cover diagrams.

Front Diagram and Parts

Front Component Identification

Illustrates the front view of the machine, labeling various parts with their corresponding numbers and details.

Rear Diagram and Parts

Rear Component Identification

Depicts the rear view of the machine, identifying components with numbers, part names, and quantities.

Steam Piping Diagram and Parts

Steam Piping Component Details

Shows the steam piping layout with numbered components and lists their specifications.

Cover Diagram and Parts

Cover Component Identification

Illustrates the machine's covers and related components, listing part numbers and quantities.

Sensor Diagram

Sensor Locations and Labels

Illustrates the machine with labels pointing to specific sensors like safety bars, start buttons, and end sensors.

Electric Connection Diagram

Power Input and Circuit Protection

Shows the main power input, circuit breaker, and initial power supply connections for the machine.

Power Supply and Control Circuits

Details power supply distribution and initial control circuit connections, including relays and power supply units.

Button and Safety Bar Wiring

Illustrates the wiring for reset buttons, emergency buttons, and safety bars connected to the control system.

Sensor Input Wiring

Depicts the wiring connections for various sensors, including press end sensors and arm sensors, to the control system.

Solenoid Valve Control Wiring

Shows the wiring diagram for solenoid valves controlling the middle press arm, upper press arm, and upper press.

Steam Piping System

Steam Hose and Gauge Connections

Illustrates the steam piping layout, detailing flexible hose lengths and pressure gauge connections.

All Air System Diagram

Pneumatic Control for Press Arms

Presents the pneumatic control system for the middle press arm, upper press arm, and upper press cylinders.