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Sanyo HIP-215NKHA5 - User Manual

Sanyo HIP-215NKHA5
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General Installation Manual
© Apr 2010, Sanyo Electric Co., Ltd. All Rights Reserved 4/22/10
1
General Installation Manual for SANYO
HIT
®
Photovoltaic Modules. Please read
this manual completely before
installation or use of SANYO modules.
This manual applies to the following
125mm HIT Power products:
HIT Power 215N (HIP-215NKHA5,NKHA6)
HIT Power 210N (HIP-210NKHA5,NKHA6)
HIT Power 205N (HIP-205NKHA5,NKHA6)
HIT Power 200N (HIP-200NKHA5,NKHA6)
INTRODUCTION
Thank you for choosing SANYO HIT
photovoltaic (PV) modules. With proper
operation and maintenance, SANYO HIT
PV modules will provide you with clean,
renewable solar electricity for many years.
This manual contains important installation,
maintenance and safety information. The
word “module” as used in this manual refers
to one or more PV modules. Retain this
manual for future reference.
Disclaimer of Liability
SANYO does not assume responsibility and
expressly disclaims liability for loss,
damage, or expense arising out of, or in
any way connected with installation,
operation, use, or maintenance by using
this manual.
SANYO assumes no responsibility for any
infringement of patents or other rights of
third parties, which may result from use of
modules.
No license is granted by implication or
under any patent or patent rights. The
information in this manual is believed to be
reliable, but does not constitute an
expressed and/or implied warranty.
SANYO reserves the right to make changes
to the product, specifications, data sheets
and this manual without prior notice.
General Information
The installation of solar modules requires a
great degree of skill and should only be
performed by qualified licensed
professionals, including, without limitation,
licensed contractors and electricians.
WARNING
All instructions should be read and
understood before attempting to
install, wire, operate, and maintain a
photovoltaic module. Contact with
electrically active parts of the
module such as terminals can result
in burns, sparks, and lethal shock
whether the module is connected or
disconnected.
The installer assumes the risk of all
injury that might occur during
installation, including, without
limitation, the risk of electric shock.
PV modules generate DC(direct
current) electrical energy when
exposed to sunlight or other light
sources. Even a single module
produces enough voltage and
current, to cause shocks and burns
if safety precautions are not
followed.
The shock hazard increases as
modules are connected in parallel,
producing higher current, and as
modules are connected in series,
producing higher voltages.
To avoid the hazard of electric
sparks,
shock, fire, burns, damage
and injury:
Cover the entire front surface of
the PV modules with a dense,
opaque material such as a
cardboard box, during installation
and handling of the modules.
Work only in dry conditions, with
dry modules and dry tools.
Do not stand or step on a module.
Do not puncture, cut, scratch
ordamage the back sheet of a
module. Back sheet damage will
void a module’s Limited Warranty
and may cause fire. Never use
modules with a damaged back
sheet.
Do not allow children and
unauthorized persons near the
installation or storage site of
modules.
Completely ground all modules.
Do not disassemble a module,
attempt any repair, open the
junction box cover, nor remove
any part installed by the Sanyo.
There are no user serviceable
parts within the module or
junction box.
Unauthorized persons - except the
qualified licensed professional -
should not do wiring.
Wear suitable clothing, guards,
and gloves to prevent you from
direct contact with 30 VDC or
greater.
Wear non-slip gloves and carry a
module by its frame with two or
more people.
Do not carry a module by its wires
or junction box.
Do not drop anything on the
surfaces of a module.
Ensure all system components
are compatible, and they do not
subject the module to mechanical
or electrical hazards.
Sparks may occur; do not install
the module where flammable
gases or vapors are present.
Never rest or leave a module
unsupported or unsecured.
Do not drop a module.
Do not use or install broken
modules.
Do not artificially concentrate
sunlght on a module.
Do not touch the junction box
terminals.
Do not change the wiring of
bypass diodes.
CAUTIONS
Use a module for its intended
purpose only.
Do not treat the back sheet, frame,
or front surface with paint or
adhesives, to avoid reducing its’
functionality, damage, and causing
inoperable conditions, and other
unknown troubles.
GENERAL SAFETY
Follow all permission, installation and
inspection requirements.
Before installing modules, contact the
appropriate authorities to determine
permissions, installation and inspection
requirements, which should be
followed.
Electrically ground modules for all
systems of any voltage. If not
otherwise specified, it is recommended
that requirements of the latest National
Electrical Code (USA) or Canadian
Electric Code (Canada) or other
national or international electrical
standards be followed. Refer to “Earth
Ground Wiring” section for more
information.
Be sure that the construction or
structure (roof, façade, etc.) where the
modules are being installed has
enough strength.
For modules mounted on roofs, special
construction or structures may be
required to help provide proper
installation support.
Both roof construction and module
installation design have an effect on
the fire resistance of a building.
Improper installation may contribute to
fire hazards. Additional devices such
as ground fault, fuses, and disconnects
may be required.
Do not use modules of different
specifications in the same system.
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Summary

General Installation Manual for SANYO HIT Photovoltaic Modules

Disclaimer of Liability

SANYO disclaims liability for loss, damage, or expense arising from installation, operation, or maintenance using this manual.

General Information

General Safety Precautions

Essential safety instructions covering electrical hazards, handling, and proper installation practices to prevent injury and damage.

Cautions for Use

Specific cautions regarding the intended use of modules, surface treatments, and environmental conditions.

UL Listing Information

INSTALLATION

General Installation Guidelines

Covers module fixation, material considerations, shading avoidance, and contacting representatives for mounting profiles.

Module Installation Clearance

Details required clearance between module frame and roof surface for cooling and moisture dissipation.

SPECIFICATIONS

Notes on Specifications

Clarifies that electrical characteristics are within a range and specifies Standard Test Conditions (STC).

Mechanical Loading

WIRING

General Wiring Practices

Covers adherence to electrical codes, professional installation, wire protection, and module type consistency.

Module Series and Parallel Wiring

Guidelines for series connection limits and avoiding parallel connections without a junction box.

Array Wiring Considerations

Describes array definition, use of copper wire, and factory-installed bypass diodes.

Earth Ground Wiring

Grounding Connection Methods

Details procedures for grounding modules, bonding, fastener types, and avoiding corrosion.

DIODES

Bypass Diodes Functionality

Explains the role of bypass diodes in preventing hot spots and damage due to partial shading.

MAINTENANCE

Module Maintenance Recommendations

Suggests cleaning frequency, inspection of connections, and professional servicing.

Electrical Specifications

Mechanical Specifications

Dimensions

Overview

This document outlines the installation, operation, and maintenance of SANYO HIT® Photovoltaic Modules, specifically the 125mm HIT Power products: HIP-215NKHA5, NKHA6; HIP-210NKHA5, NKHA6; HIP-205NKHA5, NKHA6; and HIP-200NKHA5, NKHA6. These modules are designed to provide clean, renewable solar electricity.

Function Description

SANYO HIT Photovoltaic Modules convert sunlight into DC electrical energy. They are intended for terrestrial applications and are not designed for "off-grid" or battery charging systems due to their operating voltage. The modules are equipped with factory-installed bypass diodes to minimize heating and array current reduction in cases of partial shading.

Important Technical Specifications

The modules are available in four models: HIT Power 215N, HIT Power 210N, HIT Power 205N, and HIT Power 200N. All models feature 72 cells in series and utilize HIT cell type.

Electrical Specifications (at Standard Test Conditions - STC):

  • Rated Power (Pmax):
    • HIT Power 215N: 215 Watts
    • HIT Power 210N: 210 Watts
    • HIT Power 205N: 205 Watts
    • HIT Power 200N: 200 Watts
  • Maximum Power Voltage (Vpm): Ranges from 40.0V to 42.0V.
  • Maximum Power Current (Ipm): Ranges from 5.00A to 5.13A.
  • Open Circuit Voltage (Voc): Ranges from 49.6V to 51.6V.
  • Short Circuit Current (Isc): Ranges from 5.50A to 5.61A.
  • Maximum System Voltage (Voc): 600V for all models.
  • Factory Installed Bypass Diodes: 3 per module.
  • Maximum Series Fuse: 15A for all models.
  • Rated electrical characteristics are within -5% to +10% of the values measured at STC (Irradiance of 1000W/m², 25°C cell temperature, and solar spectral irradiance per IEC 60904-3).

Mechanical Specifications:

  • Length: 1580 mm (62.2 inches)
  • Width: 798 mm (31.4 inches)
  • Frame Depth: 46 mm (1.8 inches)
  • Weight: 16 kg (35.3 pounds)
  • Frame Material: Aluminum/magnesium alloy.
  • Mounting: Modules should be mounted at four quarter points using metal clamps. The clamps must be made of aluminum alloy, with a minimum width of 1.5 inches (38 mm) and thickness of 0.12 inches (3 mm).
  • Wind Pressure Load: The installation site should withstand less than 2,880 N/m² (60 PSF).
  • Operating Temperature: Ambient temperature must be within -20°C (-4°F) to 46°C (115°F), defined as the Monthly Average High or Low of the installation site.

Usage Features

  • Installation: Installation must be performed by qualified, licensed professionals. Modules should be firmly fixed to withstand expected loads (wind, snow). Proper clearance (at least 1 inch) between the roof surface and module frame is required for cooling air circulation and moisture dissipation.
  • Shading Avoidance: Modules should be installed where they are not shaded by obstacles like buildings or trees, especially during daytime.
  • Wiring: All wiring must comply with applicable electrical codes (NEC in USA or CEC in Canada). Copper wire, sunlight resistant and insulated to withstand the maximum possible system open circuit voltage, is required.
  • Series Connection: The recommended maximum number of modules wired in series is ten (10) or fewer. Connecting more requires checking local temperature conditions and following NEC 690.7. Parallel connections require a connection box.
  • Grounding: Modules must be electrically grounded for all systems. Grounding is carried out by attaching to the module or array frame. Fasteners (nuts, bolts, washers, screws) must be stainless steel unless otherwise specified. The ground wire must be No.12 AWG (3.5mm²). Recommended torque value for grounding is 2.3 N.m (20 in-lb). Ground holes are marked with a "G" on the frame rail.
    • Method 1 (Self-tapping screw): Uses smaller ground holes (0.165" diameter / 4.2 mm) with a No.10 (0.190" diameter / 4.83mm) self-tapping screw. The screw must have at least 32 threads per inch (TPI).
    • Method 2 (Bolt and nut): Uses larger ground holes (0.205" diameter / 5.2 mm) with a No.8 (0.164" diameter / 4.16 mm), No.10 (0.190" diameter / 4.83 mm), or M5 (0.197" diameter / 5.0 mm) bolt and nut. Star washers are required for contact through anodization.
  • Junction Box and Terminals: Each module is equipped with a junction box containing terminals for positive and negative polarity, and bypass diodes. MCT™ plugs are used for electrical connections.
  • Conduit: For applications using wire conduits, applicable codes for outdoor installation must be followed, ensuring proper installation of fittings to protect wires from damage and moisture.

Maintenance Features

  • Cleaning: To maintain optimal output performance, the module surface should be cleaned with water and a soft cloth or sponge, twice or more per year. A mild non-abrasive detergent may be applied for persistent dirt.
  • Inspection: Annual inspection of electrical and mechanical connections is recommended. This should be carried out by a licensed, authorized professional to avoid electric shock or injury.
  • Damage Prevention: Avoid puncturing, cutting, scratching, or damaging the back sheet of a module, as this voids the warranty and may cause fire. Do not stand or step on modules.
  • Safety: Always cover the entire front surface of PV modules with a dense, opaque material (e.g., cardboard box) during installation and handling to prevent electric shock. Work only in dry conditions with dry modules and tools. Wear suitable clothing, guards, and non-slip gloves. Carry modules by their frame with two or more people. Do not carry by wires or junction box.
  • Compatibility: Ensure all system components are compatible and do not subject the module to mechanical or electrical hazards. Do not use modules of different specifications in the same system.
  • Flammable Environments: Do not install modules where flammable gases or vapors are present.

Sanyo HIP-215NKHA5 Specifications

General IconGeneral
BrandSanyo
ModelHIP-215NKHA5
CategorySolar panel
LanguageEnglish