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Sauer Basic Series - User Manual

Sauer Basic Series
51 pages
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Summary

General Information

Foreword

These maintenance instructions describe how to maintain the Sauer-Compressor WP4331/WP4341 Basic and provide essential information.

Target Group for Maintenance

These maintenance instructions are aimed at all personnel who perform work with or on the Sauer-Compressor.

Sauer-Service Support

Preparing for Maintenance Procedures

Installation Conditions

The installation location must be dry, free from dust, and well-ventilated.

Personnel Qualification for Service

Personnel authorized to service the compressor must be trained technical specialists.

Ordering Spare Parts and Kits

Order Sauer Spare Parts or maintenance kits from Sauer-Service, specifying required information.

Basic Maintenance Activities

Steps to perform before starting and after completing maintenance work, including safety precautions.

Maintenance Procedures

Maintenance Schedule Overview

Guideline for documenting maintenance work, comparing operating hours with intervals.

Cleaning the Air Filter

Step-by-step instructions for cleaning the air filter, including checking and washing.

Replacing the Air Filter Insert

Instructions for removing the old air filter insert and fitting a new one.

Changing the Oil

Procedure for draining old oil, replacing the drain screw, and filling with new oil.

Cleaning the Oil Strainer

Steps to remove, clean, and reinstall the oil strainer.

Checking and Replacing Valves

Preparatory work and initial steps for checking and replacing valves.

Removing Compression Stage 1 Valve

Procedure for removing the compression stage 1 valve from the cylinder.

Installing Compression Stage 1 Valve

Procedure for installing a new compression stage 1 valve into the cylinder.

Removing Compression Stage 2 Valve

Procedure for removing the compression stage 2 valve from the cylinder.

Checking Compression Stage 2 Valve

Check the exterior of the valve for damage, coking, oiling, corrosion, or moisture.

Installing Compression Stage 2 Valve

Procedure for installing a new compression stage 2 valve and related components.

Removing Compression Stage 3 Valve

Procedure for removing the compression stage 3 valve from the cylinder.

Checking Compression Stage 3 Valve

Check the exterior of the valve for damage, coking, oiling, corrosion, or moisture.

Installing Compression Stage 3 Valve

Procedure for installing a new compression stage 3 valve and related components.

Removing Compression Stage 4 Valve

Procedure for removing the compression stage 4 valve from the cylinder.

Checking Compression Stage 4 Valve

Check the exterior of the valve for damage, coking, oiling, corrosion, or moisture.

Installing Compression Stage 4 Valve

Procedure for installing a new compression stage 4 valve and related components.

Replacing Piston Rings, Gudgeon Pins, and Bearings

Instructions for replacing piston rings, gudgeon pins, and gudgeon pin bearings.

Replacing Gudgeon Pins and Bearings

Detailed procedure for removing and installing gudgeon pins and their bearings.

Checking Pistons and Cylinders

Procedure for checking pistons and cylinders for scoring marks and excessive wear.

Measuring Cylinder Wear

Method for measuring cylinder wear using a feeler gauge and comparing gap clearances.

Replacing the Elastomeric Element

Step-by-step guide to safely remove and replace the elastomeric element.

Servicing the Solenoid Drain Valve

Instructions for servicing the solenoid drain valve, including required personnel and equipment.

Servicing Pneumatic Drain Valves

Procedure for servicing pneumatic drain valves, including disassembly and reassembly.

Checking Safety Valves

Guidelines for checking safety valves for damage and proper seating, and replacement procedures.

Preservation Procedures

Preservation for Decommissioning Over 12 Weeks

Procedure for preserving the compressor with oil before storage for extended periods.

Commissioning After Storage

Steps for inspecting and commissioning a Sauer-Compressor after a period of storage.

Summary

General Information

Foreword

These maintenance instructions describe how to maintain the Sauer-Compressor WP4331/WP4341 Basic and provide essential information.

Target Group for Maintenance

These maintenance instructions are aimed at all personnel who perform work with or on the Sauer-Compressor.

Sauer-Service Support

Preparing for Maintenance Procedures

Installation Conditions

The installation location must be dry, free from dust, and well-ventilated.

Personnel Qualification for Service

Personnel authorized to service the compressor must be trained technical specialists.

Ordering Spare Parts and Kits

Order Sauer Spare Parts or maintenance kits from Sauer-Service, specifying required information.

Basic Maintenance Activities

Steps to perform before starting and after completing maintenance work, including safety precautions.

Maintenance Procedures

Maintenance Schedule Overview

Guideline for documenting maintenance work, comparing operating hours with intervals.

Cleaning the Air Filter

Step-by-step instructions for cleaning the air filter, including checking and washing.

Replacing the Air Filter Insert

Instructions for removing the old air filter insert and fitting a new one.

Changing the Oil

Procedure for draining old oil, replacing the drain screw, and filling with new oil.

Cleaning the Oil Strainer

Steps to remove, clean, and reinstall the oil strainer.

Checking and Replacing Valves

Preparatory work and initial steps for checking and replacing valves.

Removing Compression Stage 1 Valve

Procedure for removing the compression stage 1 valve from the cylinder.

Installing Compression Stage 1 Valve

Procedure for installing a new compression stage 1 valve into the cylinder.

Removing Compression Stage 2 Valve

Procedure for removing the compression stage 2 valve from the cylinder.

Checking Compression Stage 2 Valve

Check the exterior of the valve for damage, coking, oiling, corrosion, or moisture.

Installing Compression Stage 2 Valve

Procedure for installing a new compression stage 2 valve and related components.

Removing Compression Stage 3 Valve

Procedure for removing the compression stage 3 valve from the cylinder.

Checking Compression Stage 3 Valve

Check the exterior of the valve for damage, coking, oiling, corrosion, or moisture.

Installing Compression Stage 3 Valve

Procedure for installing a new compression stage 3 valve and related components.

Removing Compression Stage 4 Valve

Procedure for removing the compression stage 4 valve from the cylinder.

Checking Compression Stage 4 Valve

Check the exterior of the valve for damage, coking, oiling, corrosion, or moisture.

Installing Compression Stage 4 Valve

Procedure for installing a new compression stage 4 valve and related components.

Replacing Piston Rings, Gudgeon Pins, and Bearings

Instructions for replacing piston rings, gudgeon pins, and gudgeon pin bearings.

Replacing Gudgeon Pins and Bearings

Detailed procedure for removing and installing gudgeon pins and their bearings.

Checking Pistons and Cylinders

Procedure for checking pistons and cylinders for scoring marks and excessive wear.

Measuring Cylinder Wear

Method for measuring cylinder wear using a feeler gauge and comparing gap clearances.

Replacing the Elastomeric Element

Step-by-step guide to safely remove and replace the elastomeric element.

Servicing the Solenoid Drain Valve

Instructions for servicing the solenoid drain valve, including required personnel and equipment.

Servicing Pneumatic Drain Valves

Procedure for servicing pneumatic drain valves, including disassembly and reassembly.

Checking Safety Valves

Guidelines for checking safety valves for damage and proper seating, and replacement procedures.

Preservation Procedures

Preservation for Decommissioning Over 12 Weeks

Procedure for preserving the compressor with oil before storage for extended periods.

Commissioning After Storage

Steps for inspecting and commissioning a Sauer-Compressor after a period of storage.

Sauer Basic Series Specifications

General IconGeneral
TypePiston
MediumAir
CoolingAir
Free Air Delivery (cfm)0.14-0.65
Voltage230

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