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Sauer WP5000 Series - User Manual

Sauer WP5000 Series
65 pages
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High pressure com
pr
essor
Sea-water-cooled
M A I N T E N A N C E I N S T R U C T I O N S
Sauer-Compressors
Type: WP5000N
Order no. 41013675 | Series: WP5000
E N 0 9 | 2 0 1 9 www.sauerusa.com
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Summary

General Information

Foreword

Introduction to the maintenance instructions and essential information provided for the Sauer-Compressor.

Target Audience

Identifies personnel involved in maintenance and outlines required qualifications and responsibilities.

Sauer-Service Contact

Preparing for Maintenance

Installation Conditions

Specifies environmental and site requirements for safe compressor operation and maintenance.

Maintenance Work Requirements

Details personnel qualifications, protective equipment, tools, and materials for maintenance tasks.

Ordering Spare Parts

Explains the process and information needed to order necessary spare parts from Sauer-Service.

Basic Activities and Safety

Covers essential safety precautions and general procedures before commencing any maintenance task.

Draining and Refilling Cooling Water

Provides step-by-step instructions for draining and refilling the compressor's cooling water system.

Compressor Maintenance Procedures

Maintenance Schedule Usage

Explains how to use and document the maintenance schedule for preventive servicing of the compressor.

Changing Oil and Cleaning Oil Strainer

Detailed procedure for draining oil, cleaning the oil strainer, and refilling with new oil.

Replacing Air Filter Inserts

Instructions for replacing the damper and dry air filter inserts in the compressor.

Checking Valves (Stages 1 & 2)

Guidance on inspecting valves for damage, coking, or corrosion and proper installation.

Replacing Valves (Stages 1 & 2)

Steps for removing and installing replacement valves for the first two compression stages.

Replacing Valves (Stages 3 & 4)

Procedure for removing and installing replacement valves for the third and fourth compression stages.

Replacing Piston Rings, Gudgeon Pins, and Bearings

Comprehensive guide to replacing piston rings, gudgeon pins, and bearings, including preparatory steps.

Checking Pistons and Cylinders

Instructions on inspecting pistons and cylinder liners for wear and damage.

Servicing Solenoid Drain Valve (Stage 1)

Procedure for servicing the solenoid drain valve specific to the first compression stage.

Servicing Solenoid Drain Valve (Stage 2)

Procedure for servicing the solenoid drain valve specific to the second compression stage.

Servicing Pneumatic Drain Valves

Instructions for the maintenance and servicing of pneumatic drain valves.

Servicing Cooling Water Solenoid Valve

Steps for performing maintenance on the cooling water solenoid valve.

Cleaning Cooler Inserts

Guide for removing, cleaning, and installing cooler inserts and their housings.

Replacing Sacrificial Zinc Anodes

Procedure for replacing sacrificial zinc anodes located on cylinders and coolers.

Replacing Bursting Discs

Instructions for safely replacing bursting discs on the cooler housings.

Checking Safety Valves

Critical safety information on checking, maintaining, and replacing safety valves.

Compressor Preservation

Preservation for Long-Term Decommissioning

Detailed steps for preserving the compressor with oil for extended storage periods.

Commissioning After Storage

Procedures for inspecting and commissioning the compressor after it has been stored.

Summary

General Information

Foreword

Introduction to the maintenance instructions and essential information provided for the Sauer-Compressor.

Target Audience

Identifies personnel involved in maintenance and outlines required qualifications and responsibilities.

Sauer-Service Contact

Preparing for Maintenance

Installation Conditions

Specifies environmental and site requirements for safe compressor operation and maintenance.

Maintenance Work Requirements

Details personnel qualifications, protective equipment, tools, and materials for maintenance tasks.

Ordering Spare Parts

Explains the process and information needed to order necessary spare parts from Sauer-Service.

Basic Activities and Safety

Covers essential safety precautions and general procedures before commencing any maintenance task.

Draining and Refilling Cooling Water

Provides step-by-step instructions for draining and refilling the compressor's cooling water system.

Compressor Maintenance Procedures

Maintenance Schedule Usage

Explains how to use and document the maintenance schedule for preventive servicing of the compressor.

Changing Oil and Cleaning Oil Strainer

Detailed procedure for draining oil, cleaning the oil strainer, and refilling with new oil.

Replacing Air Filter Inserts

Instructions for replacing the damper and dry air filter inserts in the compressor.

Checking Valves (Stages 1 & 2)

Guidance on inspecting valves for damage, coking, or corrosion and proper installation.

Replacing Valves (Stages 1 & 2)

Steps for removing and installing replacement valves for the first two compression stages.

Replacing Valves (Stages 3 & 4)

Procedure for removing and installing replacement valves for the third and fourth compression stages.

Replacing Piston Rings, Gudgeon Pins, and Bearings

Comprehensive guide to replacing piston rings, gudgeon pins, and bearings, including preparatory steps.

Checking Pistons and Cylinders

Instructions on inspecting pistons and cylinder liners for wear and damage.

Servicing Solenoid Drain Valve (Stage 1)

Procedure for servicing the solenoid drain valve specific to the first compression stage.

Servicing Solenoid Drain Valve (Stage 2)

Procedure for servicing the solenoid drain valve specific to the second compression stage.

Servicing Pneumatic Drain Valves

Instructions for the maintenance and servicing of pneumatic drain valves.

Servicing Cooling Water Solenoid Valve

Steps for performing maintenance on the cooling water solenoid valve.

Cleaning Cooler Inserts

Guide for removing, cleaning, and installing cooler inserts and their housings.

Replacing Sacrificial Zinc Anodes

Procedure for replacing sacrificial zinc anodes located on cylinders and coolers.

Replacing Bursting Discs

Instructions for safely replacing bursting discs on the cooler housings.

Checking Safety Valves

Critical safety information on checking, maintaining, and replacing safety valves.

Compressor Preservation

Preservation for Long-Term Decommissioning

Detailed steps for preserving the compressor with oil for extended storage periods.

Commissioning After Storage

Procedures for inspecting and commissioning the compressor after it has been stored.

Sauer WP5000 Series Specifications

General IconGeneral
BrandSauer
ModelWP5000 Series
CategoryAir Compressor
LanguageEnglish

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