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Savage Bros FireMixer-14 - User Manual

Savage Bros FireMixer-14
84 pages
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SAVAGE BROS. CO.
Installation, Operation, Maintenance
and Parts Manual
January 2022
Savage Bros. Co.
1825 Greenleaf Avenue
Elk Grove Village, Illinois 60007 USA
Phone: 847.981.3000
World Fax: 847.981.3010
USA Fax: 800.272.8243 (800-2-SAVAGE)
Internet: www.savagebros.com
E-mail: info@savagebros.com
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Summary

GENERAL CONCEPT OF OPERATION

Cooker Overview and Safety

Explains the cooker's function, components, and essential safety precautions.

IMPORTANT SAFETY MEASURES

General Safety Precautions

Key safety rules and general precautions for operating the FM-14 cooker.

Unauthorized Modifications Warning

Warning against modifications that can void warranty and create hazards.

INITIAL INSTALLATION AND SETUP

Machine Placement and Leveling

Steps for placing the cooker on a level surface and adjusting its feet.

Water-Flush Cooling Feature Connection

Connecting the water-flush feature to a cold water source.

MACHINE OPERATION BASICS

Turning the Machine On

Sequence for powering up the FM-14 cooker and acknowledging safety warnings.

COOKING CONTROL SCREEN AND FUNCTIONS

Cooking Control Screen Interface

Detailed explanation of the main Cooking Control screen and its interface elements.

Screen Functions and Menu Navigation

Explains various functions of the Cook Control Screen and Main Popup Menu.

Current PLC Date and Time Settings

How to view and change the machine's current date and time.

Product Temperature Setpoint Adjustment

Instructions for setting and adjusting the desired product temperature.

Cook Cycle and Audible Alert Management

Managing cook cycle start/stop and configuring audible alerts.

COOKING PROCESS MANAGEMENT

Auto Shutdown and Flush Valve Operation

Managing auto shutdown and using the flush valve for cooling.

Agitator Control and Torque Limiting

Operation of the agitator, including speed control and torque limiting.

Product Reheat and Auto Quench Modes

Functionality of Product Reheat and Auto Quench modes.

Low;High Cook Mode Selection and Examples

How to select between Low (Slow) Cook and High (Fast) Cook modes and their examples.

CHEF MODE AND KETTLE TEMPERATURE CONTROL

Chef Mode Operation and Kettle Temperature

Using Chef Mode to monitor and control kettle temperature.

Kettle Temperature Setpoint Configuration

How to set the maximum kettle temperature in Chef Mode.

MAINTENANCE AND TESTING PROCEDURES

Accessing the Maintenance Screen

Steps to navigate to the Maintenance screen from the Cook Control screen.

Performing System Tests

Procedures for testing Tilt Switch, Lid Switch, Cooling, Audible Alarm, Heater, and Agitator.

ADVANCED SETTINGS AND CONFIGURATION

Advanced Settings Screen Navigation

Accessing the Advanced Settings screen and its password protection.

HMI Brightness and Date;Time Settings

Adjusting display brightness and setting machine date and time.

Configurable Settings Overview

Lists and describes parameters adjustable in Advanced Settings.

VFD Setup and Agitator Calibration

Configuring VFD parameters and calibrating the agitator.

Product Temperature RTD Offset Calibration

Procedure to calibrate the product temperature sensor for accuracy.

Cook Mode Temperature Offset Configuration

Setting offsets for High/Low cook modes to adjust temperature setpoints.

SYSTEM MANAGEMENT AND DIAGNOSTICS

System Error Log and Auto Shutdown

Viewing system errors and managing the auto shutdown feature.

COOKING A BATCH

Loading the Cooker

Instructions for loading ingredients into the cooker.

Programming Temperature Setpoints

How to set product and cooker temperature setpoints.

Heat, Agitate, and Water-Flush Operations

Managing heat, agitation, and using water-flush post-cooking.

UNLOADING PRODUCT

Tilting the Cooker to Unload

Instructions for tilting the cooker to pour out product.

Optional Draw-Off Valve

Information about the optional draw-off valve for product flow.

CLEANING PROCEDURES

Cooker Interior Cleaning

Steps for cleaning the inside of the cooker using boiling water and scrubbing.

Agitator Cleaning and Reassembly

How to remove, clean, and reinstall the agitator.

Exterior Cleaning Guidelines

Guidelines for cleaning the exterior of the cooker.

MAINTENANCE SCHEDULE AND PROCEDURES

Lubrication and Inspection Requirements

Details on lubrication needs and regular inspection checklist for the cooker.

Main Control Box Access and Safety

Safety precautions and access for the main control box.

TROUBLESHOOTING GUIDE

Product Temperature Display Issues

Troubleshooting steps for inaccurate product temperature readings.

Overcooking and Scorching Problems

Solutions for problems related to overcooking or product scorching.

Temperature Rise After Shutoff Issues

How to address issues where temperature continues to rise after shutoff.

Tilt Switch and Water Flush Malfunctions

Troubleshooting for tilt switch and water flush inoperabilities.

Audible Alarm and Heater Inoperability

Troubleshooting steps when the audible alarm or heater is not functioning.

Agitator Rotation Problems

Troubleshooting steps for the agitator not rotating, including VFD issues.

WARRANTY AND PARTS INFORMATION

Warranty Policy Overview

Details the warranty period and exceptions for the machinery.

Obtaining Replacement Parts

Procedure for ordering and receiving replacement parts under warranty.

MECHANICAL DRAWINGS AND PARTS LISTS

Cooker Main Assembly Diagram and Parts List

Detailed diagram and parts list for the main cooker assembly.

Shaft Removal Procedure

Instructions for removing the cooker shaft.

Agitator Bottom Drive Assembly Diagram

Visual representation and part numbers for the agitator bottom drive.

Cooker Bottom Scraper Assembly Diagram

Visual representation and part numbers for the cooker bottom scraper.

Nut Stirrer Agitator Assembly Diagram

Visual representation and part numbers for the nut stirrer agitator.

Field Assembly Procedure (Motor Drive)

Step-by-step guide for field assembly of the motor drive.

Agitator Options Diagrams

Diagrams and descriptions of different agitator options.

ELECTRICAL COMPONENTS AND PARTS LISTS

Electrical Parts List (Standard Model)

List of electrical components with part numbers for the standard model.

Main Power Wiring Diagram (Standard)

Wiring diagram illustrating the main power connections for the cooker.

Control System Wiring Diagram (Standard)

Wiring diagram for the control system, including PLC and sensors.

Bill of Materials (Standard - Part 1)

First part of the Bill of Materials for the standard model.

Bill of Materials (Standard - Part 2)

Second part of the Bill of Materials for the standard model.

INTERNATIONAL ELECTRICAL SCHEMATICS AND PARTS LISTS

Electrical Parts List (International Model)

List of electrical components for the international model.

International Main Power Wiring Diagram

Wiring diagram for main power connections of the international model.

International Control System Wiring Diagram

Wiring diagram for the international model's control system.

Bill of Materials (International - Part 1)

First part of the Bill of Materials for the international model.

Bill of Materials (International - Part 2)

Second part of the Bill of Materials for the international model.

Bill of Materials (International - Part 3)

Third part of the Bill of Materials for the international model.

ELECTRICAL SCHEMATICS AND PARTS LISTS W; MINI PUMP

Electrical Parts List (Mini Pump Model)

List of electrical components for the mini pump model.

Mini Pump Main Power Wiring Diagram

Wiring diagram for main power connections of the mini pump model.

Mini Pump Control System Wiring Diagram

Wiring diagram for the mini pump model's control system.

Bill of Materials (Mini Pump Model - Part 1)

First part of the Bill of Materials for the mini pump model.

Bill of Materials (Mini Pump Model - Part 2)

Second part of the Bill of Materials for the mini pump model.

Bill of Materials (Mini Pump Model - Part 3)

Third part of the Bill of Materials for the mini pump model.

Savage Bros FireMixer-14 Specifications

General IconGeneral
ModelFireMixer-14
CategoryCookers
Capacity14 gallons
Mixer TypePlanetary
MaterialStainless Steel
Power SourceElectric