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schultheiss VPC pure - User Manual

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VPC pure
Vacuum & Pressure Casting Unit
Translation of the Original Operating Instructions
Schultheiss GmbH Römerstraße 21 71296 Heimsheim Germany
Phone +49 (0)7033 309 878 0 info@schultheiss-gmbh.de www.schultheiss-gmbh.de
Version: 1 (16.05.2022) DOC000159
EN

Table of Contents

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Summary

Safety

Symbols in this Manual

Explains safety symbols used in the manual, including DANGER, WARNING, CAUTION, and NOTE.

Intended Use

Defines the machine's intended application and lists actions considered improper use.

Safety Devices

Details the safety devices integrated into the machine and their importance for operation.

Attached Safety Markings

Describes various safety signs and labels affixed to the machine and their meanings.

Residual Risks

Lists potential residual risks and necessary behavioral measures for safe operation.

Personnel Requirements

Outlines the necessary qualifications and obligations for operators and personnel.

Personal Protective Equipment

Specifies the recommended personal protective equipment (PPE) for safe operation.

Environmental Protection

Provides guidance on environmentally responsible disposal of materials and machine parts.

Overview

Machine Assembly & Operating Elements

Illustrates and identifies the main components and operating elements of the machine.

Nameplate

Explains the information presented on the machine's identification nameplate.

Transport & Storage

Transporting the Machine

Provides safety instructions and procedures for safely transporting the machine.

Unpacking the Machine

Details the steps required for properly unpacking the machine from its transport box.

Storing the Machine

Gives recommendations for storing the machine when not in use for extended periods.

Installation

Setting Up

Covers the general procedures and requirements for setting up the machine.

Requirements for the Installation Location

Specifies the environmental and space requirements for the machine's installation site.

Setting Up the Machine

Provides step-by-step instructions for physically positioning and leveling the machine.

Connecting the Machine

Details the procedures for connecting the necessary external supplies to the machine.

Connecting the Compressed Air Supply

Instructions for connecting the compressed air supply line to the machine.

Connecting the Protective;Pressure Gas Supply

Instructions for connecting the protective or pressure gas supply line.

Connecting the Cooling Water Supply

Provides guidance on connecting the cooling water supply and its requirements.

Connecting the Power Supply

Details the procedure for connecting the machine to the electrical power supply.

Emergency Shutdown

Initial Commissioning

Checking the Water System for Leaks

Procedure to test the cooling water supply line for any leaks.

Switching On Fuse (-2 F1)

Instructions for switching on the main fuse for initial machine startup.

Checking the Direction of Rotation of the Vacuum Pump

Steps to verify the correct rotation direction of the vacuum pump motor.

Performing Leak Detection

Details the process for performing a leak detection test on the machine's system.

Installing the Melting Crucible

Step-by-step guide for correctly installing the melting crucible assembly.

Operation

Switching On the Machine

Procedure for powering on the machine and preparing it for operation.

Selecting the Operation Mode

Guide to choosing between different operational modes like Automatic or Manual.

Selecting the Casting Program (Automatic Mode)

Instructions on how to select or view parameters for automatic casting programs.

Adding a New Program OR Changing the Parameters

Steps for creating new casting programs or modifying existing ones.

Performing a Casting Cycle in Automatic Mode

Detailed instructions for executing a casting cycle using the automatic mode.

Overview of a Casting Cycle

Provides a step-by-step overview of the actions and conditions within a casting cycle.

Starting the Casting Cycle

Procedure to initiate the casting process after program selection.

Filling Melting Material into the Melting Chamber

Instructions for safely adding the melting material into the chamber.

Inserting the Flask into the Flask Chamber

Steps for correctly inserting the prepared flask into the machine's flask chamber.

Removing the Flask out of the Flask Chamber

Procedure for safely removing the cast flask from the chamber after cooling.

Performing a Casting Cycle in Manual Mode

Guide to manually controlling each function for performing a casting cycle.

Machine Information

Accesses machine status, sensor readings, and diagnostic information.

Sensors

Displays the status and readings of various sensors within the machine.

Diagnose

Provides diagnostic information and indicates the status of machine functions.

Machine Info

Shows machine serial number, operating hours, and software versions.

General Settings of the Machine

Allows adjustment of general machine settings, network configuration, and service.

Casting with Differential Pressure

Explains the use of differential pressure for specific casting techniques and metal alloys.

Decommissioning

Shutting Down the Machine

Step-by-step procedure for correctly shutting down the machine's control system.

Shutting Down the Machine for a Long Period of Time (> 1 Month)

Instructions for safely shutting down the machine for extended periods.

Maintenance & Repair

Disassembly & Disposal

Disassemble the Machine

Provides safety warnings and procedural steps for disassembling the machine.

Dispose of the Machine

Guidance on environmentally sound disposal methods for the machine and its parts.

Technical Details

Operating Data

Lists ambient and storage temperature, and maximum humidity for operation.

Dimensions & Weights

Provides the physical dimensions (width, height, depth) and weight of the machine.

Connections

Details the electrical, water, air, and gas connection specifications.

Nameplate

References the nameplate details for machine identification.

schultheiss VPC pure Specifications

General IconGeneral
Brandschultheiss
ModelVPC pure
CategoryIndustrial Equipment
LanguageEnglish