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Schulz 20120HWV80X - User Manual

Schulz 20120HWV80X
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025.0513-0/Rev. 04
JUNE/06
3420 Novis Pointe
Phone # (770) 529-4731 / 32
Fax # (770) 529-4733
sales@schulzamerica.com
www.schulzamerica.com
Schulz of America, Inc.
Acworth, GA 30101
OWNER'S MANUAL
AIR COMPRESSOR
HEAVY DUTY
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Summary

SAFETY GUIDELINES

HAZARD SYMBOLS

Symbols identifying the level of hazard seriousness in the manual.

PRECAUTIONS & WARNINGS

Safety rules and precautions for operating air compressors to minimize harm.

DESCRIPTION OF OPERATION

PRINCIPLES OF COMPRESSION CYCLES

Explanation of single-stage and two-stage compression cycles in air compressors.

APPLICATIONS

Usage scenarios for single-stage and two-stage air compressors.

ENVIRONMENTAL GUIDANCE AND RECOMMENDATIONS

Disposal of Liquid Effluents

Proper disposal methods for liquid effluents from compressor condensation.

Draining the Lubricant Oil from the Compressor Unit

Guidelines for disposing of used lubricant oil from the compressor.

Disposal of Solid Waste (parts in general and product packages)

Recommendations for environmentally sound disposal of solid waste and packaging.

INSTALLATION

Location

Recommended placement for air compressor installation for optimal performance and safety.

Mounting

Guidelines for securely mounting the air compressor according to applicable laws.

Air Intake

Considerations for compressor air intake to avoid ingesting harmful vapors or dirty air.

Piping

Recommendations for air system piping, including size, connections, and slope.

Wiring

Electrical wiring requirements and considerations for compressor installation.

ELECTRICAL DIAGRAM

Schematic diagram illustrating the electrical connections for the air compressor.

AIR DISTRIBUTION NETWORK TYPICAL INSTALLATION DIAGRAM

Diagram showing a typical installation layout for an air distribution network.

WIRING PROCEDURE

Step-by-step instructions for wiring the single-phase DOL starter.

LAYOUT

Diagram showing the physical arrangement of starter components for the air compressor.

WIRING PROCEDURE

Step-by-step instructions for wiring the single-phase DOL starter.

WIRING PROCEDURE

Step-by-step instructions for wiring the three-phase DOL starter.

WIRING PROCEDURE

Step-by-step instructions for wiring the single-phase DOL starter.

START-UP CHECKLIST

BREAK-IN PROCEDURES

MAINTENANCE SCHEDULE

DAILY

Daily maintenance checks for the air compressor, including visual inspection and draining.

WEEKLY

Weekly maintenance tasks such as cleaning air filters, checking belt tension, and cleaning components.

MONTHLY

Monthly checks including air leakage, pressure switch operation, and oil contamination.

BELT TENSION

Procedure for adjusting and checking belt tension and pulley alignment for optimal drive efficiency.

PULLEY ALIGNMENT

Steps to ensure correct pulley alignment for efficient compressor operation.

TROUBLESHOOTING

LIMITED WARRANTY

What is covered under Warranty

Details of parts and labor covered by the manufacturer's limited warranty.

What is not covered by Warranty

Specific exclusions from the limited warranty, such as improper maintenance or rental use.

Summary

SAFETY GUIDELINES

HAZARD SYMBOLS

Symbols identifying the level of hazard seriousness in the manual.

PRECAUTIONS & WARNINGS

Safety rules and precautions for operating air compressors to minimize harm.

DESCRIPTION OF OPERATION

PRINCIPLES OF COMPRESSION CYCLES

Explanation of single-stage and two-stage compression cycles in air compressors.

APPLICATIONS

Usage scenarios for single-stage and two-stage air compressors.

ENVIRONMENTAL GUIDANCE AND RECOMMENDATIONS

Disposal of Liquid Effluents

Proper disposal methods for liquid effluents from compressor condensation.

Draining the Lubricant Oil from the Compressor Unit

Guidelines for disposing of used lubricant oil from the compressor.

Disposal of Solid Waste (parts in general and product packages)

Recommendations for environmentally sound disposal of solid waste and packaging.

INSTALLATION

Location

Recommended placement for air compressor installation for optimal performance and safety.

Mounting

Guidelines for securely mounting the air compressor according to applicable laws.

Air Intake

Considerations for compressor air intake to avoid ingesting harmful vapors or dirty air.

Piping

Recommendations for air system piping, including size, connections, and slope.

Wiring

Electrical wiring requirements and considerations for compressor installation.

ELECTRICAL DIAGRAM

Schematic diagram illustrating the electrical connections for the air compressor.

AIR DISTRIBUTION NETWORK TYPICAL INSTALLATION DIAGRAM

Diagram showing a typical installation layout for an air distribution network.

WIRING PROCEDURE

Step-by-step instructions for wiring the single-phase DOL starter.

LAYOUT

Diagram showing the physical arrangement of starter components for the air compressor.

WIRING PROCEDURE

Step-by-step instructions for wiring the single-phase DOL starter.

WIRING PROCEDURE

Step-by-step instructions for wiring the three-phase DOL starter.

WIRING PROCEDURE

Step-by-step instructions for wiring the single-phase DOL starter.

START-UP CHECKLIST

BREAK-IN PROCEDURES

MAINTENANCE SCHEDULE

DAILY

Daily maintenance checks for the air compressor, including visual inspection and draining.

WEEKLY

Weekly maintenance tasks such as cleaning air filters, checking belt tension, and cleaning components.

MONTHLY

Monthly checks including air leakage, pressure switch operation, and oil contamination.

BELT TENSION

Procedure for adjusting and checking belt tension and pulley alignment for optimal drive efficiency.

PULLEY ALIGNMENT

Steps to ensure correct pulley alignment for efficient compressor operation.

TROUBLESHOOTING

LIMITED WARRANTY

What is covered under Warranty

Details of parts and labor covered by the manufacturer's limited warranty.

What is not covered by Warranty

Specific exclusions from the limited warranty, such as improper maintenance or rental use.

Schulz 20120HWV80X Specifications

General IconGeneral
Model20120HWV80X
TypeStationary
Power SourceElectric
Horsepower2 HP
Tank Capacity80 Gallons
PhaseSingle

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