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Schulze PRETREATmaker IV - User Manual

Schulze PRETREATmaker IV
68 pages
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Bedienungsanleitung
Version 18.02
PRETREATmaker IV

Table of Contents

Other manuals for Schulze PRETREATmaker IV

Questions and Answers

  • K
    Karen PattersonAug 16, 2025
    Why is the pump pressure weak on my Schulze Industrial Equipment?
    • C
      cassandraholdenAug 16, 2025
      If the pump in your Schulze Industrial Equipment isn't generating enough pressure, the filter might be clogged, so try cleaning or replacing it. An electronic valve or nozzle may also be clogged; inspect them for blockages and flush the pump with water, or consider changing the electronic board. The pump itself could be dirty, requiring a cleaning, or it may be faulty, which would necessitate a replacement.
  • M
    Monica MontoyaAug 19, 2025
    What to do if the carriage doesn’t move on my Schulze Industrial Equipment?
    • J
      James ThompsonAug 19, 2025
      If the carriage on your Schulze Industrial Equipment isn’t moving and you hear motor noise, with Err 2 or Err 3 on the display, the rails might be sticky or dirty, so clean them. The slider elements N27 could be dirty or worn, requiring lubrication or replacement. Also, check if the toothed wheels or gears are soiled and clean them. Ensure the toothed wheel hasn't shifted and that the carriage runs parallel to the rails, and adjust the tension of the toothed wheels, ensuring they are only slightly tense.
  • C
    Carmen KimAug 22, 2025
    Why is the display not responding on my Schulze Industrial Equipment?
    • F
      frankhigginsAug 22, 2025
      If the display on your Schulze Industrial Equipment isn't responding, check the cable connection between the display and the electronics, replacing the cable if needed. Try restarting the display by turning the machine off and on again. The display itself or the electronics might be defective, requiring replacement.
  • C
    Crystal NewmanAug 25, 2025
    How to fix streaking on the surface with my Schulze Industrial Equipment?
    • K
      knightjohnAug 25, 2025
      If you're seeing streaking on the surface or irregular stream shapes from the nozzles of your Schulze Industrial Equipment, the nozzles are likely clogged, so clean them. Alternatively, the filter might be clogged, requiring cleaning or replacement.
  • B
    Bryce MartinAug 28, 2025
    What to do if my Schulze Industrial Equipment carriage moves backwards?
    • V
      Vanessa CarterAug 28, 2025
      If the carriage on your Schulze Industrial Equipment moves backward at normal speed and Err 2 appears, the distance between the magnet and the sensor on the carriage may be too large, or the magnet might be missing. Adjust the distance to approximately 5-8 mm or 0.2 inches.
  • P
    Peter BlakeAug 31, 2025
    What causes my Schulze Industrial Equipment carriage to move forward with Err 3?
    • X
      xavierwalkerAug 31, 2025
      If the carriage on your Schulze Industrial Equipment moves forward at normal speed and Err 3 appears, the distance between the magnet and the sensor on the carriage may be too large or the magnet might be missing. Adjust the distance from the magnet to be about 5-8 mm or 0.2 inches.
  • H
    Hannah BrowningSep 3, 2025
    Why is the electronic valve not spraying on my Schulze Industrial Equipment?
    • D
      Daniel KennedySep 3, 2025
      If the electronic valve on your Schulze Industrial Equipment isn't spraying and no liquid is passing through, the valve may be clogged and needs replacement. Also, check if the LEDs (Pos. 22/23/24/25) are working on the electronic board. If not, replace the board. Test the functions by switching the output signals on the electronic board. If all outputs are working, replace the electronic valve. If all electronic valves are working but an electronic output signal is not working you must replace the electronic board.
  • W
    William RyanSep 5, 2025
    Why is my Schulze Industrial Equipment screen responding incorrectly?
    • D
      Daniel BlairSep 6, 2025
      If the screen on your Schulze Industrial Equipment responds incorrectly, activating the wrong functions, there might be a tension problem in the display fixture. The display could be screwed too tightly. Slightly loosen all four mounting screws of the display.
  • P
    Patrick HickmanSep 9, 2025
    What does Err 1 mean on my Schulze Industrial Equipment display?
    • A
      Alyssa LeeSep 9, 2025
      If Err 1 appears on the display of your Schulze Industrial Equipment, this indicates a communication error between the electronics and the touch screen. Try turning the machine off and on again. If the error persists, check the cable connection between the electronics and the display. Replace the display and cable.
  • J
    jamesjohnsonSep 12, 2025
    What causes the electronic valve to spray too long on my Schulze Industrial Equipment?
    • R
      rachel27Sep 12, 2025
      If the electronic valve on your Schulze Industrial Equipment sprays for too long, closes too late, or opens too late, the electronic valve is likely clogged, requiring replacement.

Summary

1. Introduction

1.2 Construction of the machine

Describes the machine's components, layout, and identified parts.

1.3 Technical data

Lists key specifications like dimensions, weight, power, and technical parameters.

1.4 Protection of the device

Details built-in safety features including main fuse and 12VAC installation specifics.

1.5 Safety arrangements at the workplace

Provides guidelines for safe setup, installation, and testing of the machine.

2. Initiation

2.1 Warranty terms and conditions

Outlines warranty coverage, exclusions, and requirements for using approved liquids.

2.2 Notes regarding transportation

Instructions for safe handling, packaging, and checking machine condition during transport.

2.3 Supply voltage 100 - 240 VAC

Information on compatible power supply and the crucial need for a safety circuit connection.

2.4 Preparation of the machine for operation

Steps for mounting nozzles, connecting power, and installing filters before machine operation.

2.5 Use and example of settings

2.6 Carriage speed settings

3. Work with the machine

3.1 Setting for the pre-coat application range

How to set spray width, length, and select single or double application for precoating.

3.2 Rotating the T-shirt

Adjusting the T-shirt position on the display for precise alignment during operation.

3.3 Automatic start

Activating the automatic start feature for convenient machine operation.

3.4 Barcode printing (optional)

3.5 Carriage filter

3.6 Scale usage (optional)

Scale Installation

Connect the optional scale to the machine's electronic system. Ensure proper placement.

3.7 Changing the Precoating liquid during operation

3.8 Cleaning the precoating pump

3.9 Adjustment the pressure of the precoating pump

4. Maintenance

4.1 Maintenance of the machines interior

Instructions for cleaning the machine's interior, drawer, and carriage rails.

4.2 Maintenance

4.3 Instructions for replacement, cleaning and storage of the nozzles

Nozzle Handling

Procedures for nozzle removal, cleaning using ultrasonic cleaner, and proper storage.

4.4 Instructions for replacement of the main fuse

4.5 Instructions for replacement of the electronic devices

4.6 Instructions for replacement of the filter

4.7 Connection diagram

4.8 Pipes connection

4.9 Troubleshooting

Nozzle & Filter Issues

Addresses streaking, irregular spray, and clogged nozzles or filters.

Pump Performance Issues

Covers issues with pump generating low or no pressure due to clogs or faults.

Carriage Movement Failure

Addresses carriage movement failure and errors due to sticky rails, sliders, gears, or belts.

Magnet;Sensor Distance Errors

Solves carriage movement direction errors (Err 2/3) due to magnet/sensor distance issues.

Incorrect Display Operation

Fixes display responding incorrectly or activating wrong functions due to mounting tension.

Display & Communication Errors

Addresses display not responding, errors, or communication issues between electronics and touchscreen.

Electronic Valve Functionality

Fixes electronic valve issues like spraying too long, closing/opening late, or not spraying.

4.10 Testing Report

4.11 EC - Conformance declaration

Schulze PRETREATmaker IV Specifications

General IconGeneral
Humidity20% to 80% non-condensing
ThroughputUp to 60 pieces per hour
Operating Temperature15°C to 30°C
ApplicationPretreatment of textiles before digital printing
Spraying SystemMulti-nozzle system with adjustable spray pressure
Power Consumption500W
DimensionsApprox. 900 x 700 x 500 mm (35.4 x 27.6 x 19.7 inches)

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