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Schumacher BossCat User Manual

Schumacher BossCat
15 pages
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Schumacher BossCat Specifications

General IconGeneral
BrandSchumacher
ModelBossCat
CategoryMotorized Toy Car
LanguageEnglish

Summary

Schumacher BossCat Instruction Manual

Overview and Key Features

Introduces the BossCat with its performance-oriented design and key features.

Important Safety Information

General Safety Precautions

Covers user safety, handling of materials, and tool usage during assembly.

Assembly Prerequisites

Required Components and Tools

Lists additional items, tools, and materials needed for assembly.

Transmission Assembly - Differential

Rear Differential and Pro-Diff Components

Details parts for rear differential and Pro-Diff systems.

4WD Pulley and Bearing Systems

Illustrates pulley systems, bearings, and housing components.

Transmission Assembly - Drive Train

Pulleys, Belts, and Slipper Clutch

Covers pulley configurations, drive belts, and slipper clutch assembly.

Belt Tension and Chassis Integration

Explains belt tension adjustment and chassis mounting.

Transmission Assembly - Final Drive

Pro-Diff Drive Shafts and Pulleys

Details Pro-Diff drive shafts, pulleys, and cam adjusters.

Front Differential Assembly

Illustrates the step-by-step assembly of the front differential.

Front Suspension System

Steering and Hub Carrier Assembly

Details steering linkage, hub carriers, and wheel hub fitting.

Wishbone and Shock Mounts

Covers wishbone assembly, shock uprights, and camber adjustment.

Front Suspension Tuning

Hub Carrier and Turnbuckle Adjustments

Explains hub carrier fitting and turnbuckle adjustments.

Tyre and Wheel Selection

Presents tyre options for various conditions and 2.2" wheel compatibility.

Component Identification

Overall Spares Diagram

Provides a visual breakdown of all major components and spares.

BossCat Spares and Rear Suspension

Spares List for Transmission and Suspension

Lists spare parts for transmission and suspension systems.

Rear Suspension Assembly Guide

Details the assembly of the rear suspension components.

Shock Absorber System

Shock Absorber Internal Assembly

Illustrates piston, rod, seal housing, and O-ring assembly.

Damping Settings and Oil Filling

Explains damping adjustment, oil filling, and volume compensation.

Shock Absorber Mounting

Front and Rear Shock Absorber Fitting

Details the process of mounting front and rear shock absorbers.

Wheels and Tyres

Tyre Fitting and Wheel Assembly

Guides on seating tyre beads and assembling wheels.

Electrics and Bodyshell Installation

Fitting Nicads, Servo, Motor, and Aerial

Covers installation of electrical components and the aerial.

Bodyshell Preparation and Painting

Details bodyshell cutting, smoothing, painting, and mounting.

Bodyshell and Track Settings

Belt Guards and Undertray Fitting

Explains fitting belt guards and the undertray.

Differential and Belt Adjustment

Guides on adjusting differential tension and belt tension.

Camber and Toe Settings

Details rear camber and front toe-in/toe-out adjustments.

Track Settings and Tuning

Ride Height, Suspension, and Stiffness Tuning

Explains ride height, suspension tuning factors, stiffness, damping, and spring rates.

Caster, Tyres, Gearing, Lubrication, and Handling

Covers caster angle, tyre choice, gear ratios, lubrication, and general handling tips.

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