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Schwarze Industries A7 TORNADO SE - User Manual

Schwarze Industries A7 TORNADO SE
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Product Manual
A7
TORNADO SESE
© Schwarze Industriesrevised 01/22
Schwarze Industries, Inc.
Quality Performance
Public Safety
Value
Customer Support

Table of Contents

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Summary

Foreword

Section 1 - Safety

General Safety Instructions and Practices

General guidelines and practices for safe operation and maintenance.

Visual Attention Safety

Explains the use of pictographs and symbols for safety warnings.

Personal Protection Equipment (PPE)

Details the required personal protective equipment for safe operation.

When Using Pressurized Air or Water

Safety precautions when using pressurized air or water for cleaning.

General Hazards and Prevention Safety

Outlines common hazards and preventative measures for safe operation.

Visibility Conditions When Operating

Safety considerations for operating in various visibility conditions.

Mounting and Dismounting Procedures

Safe procedures for mounting and dismounting the equipment.

Hot Surface Safety

Warnings about hot surfaces on the equipment.

Safety Signs and Guards

Importance of maintaining safety signs, guards, and devices on the equipment.

Entanglement and Entrapment Hazard De-Energize Procedures

Procedures for de-energizing equipment to prevent entanglement hazards.

Vacuum Blockage Removal Hazards

Hazards and safety procedures for removing vacuum blockages.

Crushing Hazards and Prevention Safety

Hazards related to crushing and preventative safety measures.

Truck Tip Over Hazards

Hazards and prevention related to truck tipping over.

Trip and Fall Prevention Safety

Safety measures to prevent trips and falls while operating.

High-Pressure Fluid Leak Hazards

Hazards associated with high-pressure fluid leaks and safety precautions.

Power Lines;Static Electrical Hazard Warnings

Warnings and safety procedures related to power lines and electrical hazards.

Chemical and Biological Hazard Safety

Safety precautions for handling chemicals and biological hazards.

Chemicals and Diesel Engine Exhaust

Information on exposure to chemicals and diesel exhaust.

Chemical Waste Hazard

Safety considerations for chemical waste.

Biological Hazards

Hazards associated with biological materials.

Dust Hazard and Explosion Prevention Safety

Safety measures to prevent dust hazards and explosions.

Transport Safety and Hazards Warnings

Safety warnings and procedures for transporting the sweeper.

Before Transporting Truck Inspection

Pre-trip inspection checklist before transporting the sweeper.

Gross Vehicle Weight Rating (GVWR) Compliance

Importance of adhering to the Gross Vehicle Weight Rating.

Pedestrian Safety

Safety precautions for pedestrians around the operating sweeper.

Stopping Characteristics for Transport Braking

Guidance on determining safe braking distances for transport.

Maximum Turning Speed Guidelines

Guidelines for safe turning speeds on different terrains.

General Transporting Equipment Safety

General safety procedures to follow when transporting equipment.

Back Over Run-Over Hazards

Hazards and safety procedures to prevent run-over accidents when backing.

Sweeper & Vacuum Equipment Hazard Warnings

Specific hazard warnings for sweeper and vacuum equipment.

Thrown Object Hazards

Hazards associated with objects being thrown by the sweeper.

Vacuum Equipment Operation Safety and Hazard Warnings

Safety and hazard warnings for vacuum equipment operation.

Emergency Stop Button Function

Explanation of the emergency stop button's function and results.

Job Site Preparation and Traffic Control

Safety considerations for preparing the job site and arranging traffic control.

Pre-Start Checklist and Emergency Planning

Checklist for pre-start inspections and planning for emergency services.

Operator Safety and Fuel Handling

General operator safety and precautions for handling fuel.

Fire Hazards

Hazards related to fire and procedures to follow in case of fire.

Debris Body Dumping Safety and Hazard Warnings

Safety and hazard warnings related to debris body dumping.

Confined Space Hazard Warnings

Warnings and safety procedures for working in confined spaces.

De-Energize and Lockout Procedures

Procedures for de-energizing and locking out equipment for safety.

Hazards with Equipment Maintenance

Hazards associated with equipment maintenance and service.

Before Performing Service, Repairs, and Maintenance

Safety steps before performing service, repairs, or maintenance.

Performing Service, Repairs, Lubrication, and Maintenance

General procedures for performing maintenance tasks.

Safety Shields, Guards, and Safety Devices Inspection

Importance of inspecting safety shields, guards, and devices.

Sweeper Maintenance Hazards and Safety

Specific hazards encountered during sweeper maintenance.

Battery and Cooling System Safety

Safety precautions when working with batteries and cooling systems.

Tire Service Safety

Safe procedures for servicing tires, including inflation and mounting.

Safety Decals Locations

Location of safety decals on the sweeper for hazard awareness.

Decal Locations by Component

Decal locations on the front hopper, driver door, and rear cab.

Decal Locations with Hopper Raised

Decal locations shown with the hopper in raised positions.

Decal Locations on Cab and Interior

Decal locations on the driver's door, interior cab, and dash.

Section 2 - Technical Data

Technical Drawings

Contains technical drawings of the sweeper components.

Sweeper Specifications

Detailed specifications for the sweeper unit.

Section 3 - Pre-Operation

Pre-Operation Inspection Checklist

Checklist for pre-operation inspection to ensure optimal performance.

Side Broom Pattern Check

Procedure to check side broom pattern for proper sweeping.

Section 4 - Operations

How Your Schwarze A7 Tornado Sweeper Works

Explanation of the regenerative air sweeper's operational principles.

Sweeping Control Console Overview

Description and layout of the sweeping control console.

Water Switches and Dust Suppression

Details on water switches and operating the dust suppression system.

High Pressure Washdown and Spraybar Operation

Instructions for using washdown and front spraybar systems.

Lighting and Regenerative Air Switches

Controls for lighting options and regenerative air functions.

Pickup Head Operation

Procedures for lowering, bumping, and raising the pickup head.

Bleeder Door Operation

How to open and close the bleeder door for efficient sweeping.

Sweeper Standby and Sweeping System Activation

Operating sweeper standby mode and activating the sweeping system.

Side Broom Controls and Operation

Controls for operating, adjusting, and managing side brooms.

Side Broom Speed and Tilt Adjustments

Adjusting side broom speed, extension override, and tilt.

Side Broom Pavement Contact and Optional Switches

Adjusting down-pressure and operating optional switches like the magnet bar.

Hopper Control Joystick

Operation of the hopper control joystick for various functions.

Display Module Overview

Overview of the display module's indicators, menus, and functions.

Sweeps-In-Reverse Selection

How to activate and use the sweeps-in-reverse function.

PTO Engage and Sweeping Start-up

Steps for engaging the PTO and starting the sweeping operation.

Sweep Power Controls

How to control and adjust sweep power levels.

Operator Information Screen

Accessing and interpreting the operator information screen.

Head Bump Function and Camera System

Using the head bump feature and overview of the camera system.

Additional Optional Equipment and Hand Hose

Information on optional equipment and operation of the hand hose.

Hopper Drain and Deluge Operation

Functionality of the hopper drain and deluge system for cleaning.

End of Shift Cleanup and Maintenance

Procedures for end-of-shift cleanup and basic maintenance.

Section 5 - Troubleshooting

Troubleshooting Your Schwarze Sweeper

General advice on troubleshooting and using genuine parts.

Troubleshooting the Sweeping System

Common problems and solutions for the sweeping system.

Troubleshooting the Sweeper Power

Issues related to sweeper power and their resolutions.

Troubleshooting the Water System

Common problems and solutions for the water system.

Troubleshooting the Hydraulic System

Problems and remedies for the hydraulic system.

Troubleshooting the Side Brooms

Issues and solutions related to the side broom functions.

Troubleshooting the Camera System

Guidance for troubleshooting the camera system.

Section 6 - Service

Servicing Your Schwarze Sweeper

Introduction to servicing procedures and maintenance tasks.

Oil Levels and Lubrication

Maintaining hydraulic oil levels and lubrication schedule.

Pickup Head Maintenance

Maintenance and replacement procedures for the pickup head.

Side Broom Adjustments and Replacements

Adjustments and replacement of side broom mechanical parts.

Drive Belt Tension and Replacement

Adjusting drive belt tension and procedures for replacement.

Sweeping Fan System Inspection and Fan Replacement

Inspecting the fan system and procedures for fan replacement.

Fan Shaft Bearing and Power Divider Service

Replacing fan shaft bearings and the Variable Power Divider service schedule.

Hydraulic System Service Schedule

Recommended service schedule for the hydraulic system.

Adjusting Hydraulic Pressures

Procedures for checking and adjusting hydraulic system pressures.

Dust Suppression System Maintenance

Maintenance and operation of the dust suppression system, including filters and nozzles.

Water Pump Pressure Check and System Winterization

Checking water pump pressure and winterizing the dust suppression system.

Electrical System and Fuse Panel Layout

Information on the electrical system and fuse panel layout.

Schwarze Industries A7 TORNADO SE Specifications

General IconGeneral
BrandSchwarze Industries
ModelA7 TORNADO SE
CategoryFloor Machine
LanguageEnglish