EasyManua.ls Logo

Sealey CRM101 - User Manual

Sealey CRM101
2 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
INSTRUCTIONS FOR:
CABLE REEL
SYSTEM RETRACTABLE 10/15 MTR
MODEL No's: CRM101 & CRM151
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads,
plugs and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of
appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We
also recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD
with portable products that are plugged into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician.
You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the following
instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and all electrical connections
to ensure that none are loose.
1.1.6. Important: Ensure that the product voltage matches the power supply to be used.
1.1.7. DO NOT pull power plugs from sockets by the power cable.
1.1.8. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have
repaired by a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In
case of damage, remove and fit a new plug according to the following instructions (discard old
plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that cable outer insulation
extends beyond the cable restraint and that the restraint is tight.
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
FUSE RATING
13 AMP
Brown
Live
Wire
1.2. GENERAL SAFETY
Familiarise yourself with the application and limitations of the reel, as well as the specific hazards.
WARNING! Isolate the reel from the electrical supply before connecting or disconnecting equipment, servicing or performing any
maintenance.
Maintain the reel in good condition (use an authorised service agent).
Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the
warranty.
Locate and fix the reel in a suitable work area. Do not position in direct sunlight, or in areas of extreme temperature.
Keep extended cable away from heat, oil and sharp edges. Check cable for wear before each use and ensure all connections are
secure.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Keep children and unauthorised persons away from the work area.
DO NOT use the reel for any purpose other than that for which it is designed.
DO NOT operate the reel when you are tired, under the influence of alcohol, drugs or intoxicating medication.
When not in use, switch off the electrical supply and retract cable into case. Store in a safe, dry location
WARNING! DO NOT dismantle the reel casing, or attempt to remove the screws on the sides. To do so may result in damage to the
reel and/or personal injury and will invalidate the warranty. Internal maintenance, which will require the opening of the casing, must
only be undertaken by an authorised service agent.
WARNING! Observe the wound and unwound capacities in the specifications below, for each model.
2. SPECIFICATIONS
CRM101, CRM151 Issue No: 1 - 29/01/10
Original Language Version
Durable composite housing operated by simple pull and release action. Features integral manual thermal trip switch to prevent overload and
LED power indicator. Supplied with single socket outlet.
Model No: ............CRM101 ...........CRM151
Voltage:................. 230V ..............230V
Cable Size: ..........3 x 1.0mm
² .........3 x 1.0mm²
Cable Length: ............10mtr ............. 15mtr
Thermal Trip: ..............Yes ...............Yes
Capacity Wound: ........1000W ............ 1000W
Capacity Unwound: ......1500W ............ 1400W
Question and Answer IconNeed help?

Do you have a question about the Sealey CRM101 and is the answer not in the manual?

Summary

Safety Instructions

Electrical Safety Precautions

Ensure electrical equipment is safe, inspect leads/plugs, use RCD/RCCB for protection.

General Operating Safety

Familiarise with limitations, isolate power, maintain condition, safe work area, avoid misuse.

Product Specifications

Mounting and Assembly

Operation

Summary

Safety Instructions

Electrical Safety Precautions

Ensure electrical equipment is safe, inspect leads/plugs, use RCD/RCCB for protection.

General Operating Safety

Familiarise with limitations, isolate power, maintain condition, safe work area, avoid misuse.

Product Specifications

Mounting and Assembly

Operation

Overview

The Sealey CRM101 and CRM151 are retractable cable reels designed for industrial and workshop environments, providing a convenient and safe method for power distribution. These devices are manufactured to a high standard, ensuring years of trouble-free performance when used and maintained correctly.

Function Description:

The primary function of these cable reels is to store and dispense electrical cable, offering a flexible power source that can be extended and retracted as needed. They feature a durable composite housing and a simple pull-and-release action for cable management. An integral manual thermal trip switch is included to prevent overload, enhancing safety during operation. A built-in LED power indicator provides visual confirmation of power status. The reels are supplied with a single socket outlet for connecting electrical appliances.

Important Technical Specifications:

Both models operate at a voltage of 230V. They utilize a 3 x 1.0mm² cable size.

  • CRM101: Features a 10-meter cable length. It has a wound capacity of 1000W and an unwound capacity of 1500W.
  • CRM151: Features a 15-meter cable length. It has a wound capacity of 1000W and an unwound capacity of 1400W. Both models include a thermal trip switch. The electrical safety section specifies a 13 AMP fuse rating for the UK 3-pin plug.

Usage Features:

Mounting and Assembly:

The cable reel must be fixed in an appropriate position, ensuring the wall and mounting bolts adequately support its weight and the cable tension. The bracket serves as a template for drilling two 10mm diameter holes. Rawl bolts are supplied for secure mounting. The bracket is then mounted onto the studs and secured with flat washers, spring washers, and nuts. It's crucial to tighten the nuts evenly until the bracket and reel are secure. Finally, ensure the cable can be pulled out and reeled back without rubbing on the sides of the cable entry.

Operation - Extending the Cable:

As the cable is pulled from the reel, a ratchet mechanism engages, producing alternating clicking sounds and silent periods. If the tension on the cable is released during a clicking period, the cable will remain extended. If tension is released during a silent period, the cable will retract. To prevent retraction, pull the cable out again until the ratchet clicks, then release it.

Operation - Retracting the Cable:

To release the cable and allow automatic rewinding, pull the cable out from the locked position until the clicking stops. Then, release the tension on the cable. It is important to guide the cable back smoothly until the socket is fully retracted into the reel. The reel tension is factory set; any adjustment requires an authorized service agent. Users are warned NOT to remove any of the cover screws.

Thermal Cut-out:

In case of an overload, the integral thermal cut-out switch will trip, disconnecting the reel from the power supply. If this occurs, the user must disconnect the reel from the supply, determine and rectify the cause of the overload, and then reconnect to the supply. After allowing two to three minutes for cooling down, the cut-out reset button should be pressed.

General Safety:

Users must familiarise themselves with the reel's application, limitations, and specific hazards. It is crucial to isolate the reel from the electrical supply before connecting or disconnecting equipment, servicing, or performing any maintenance. The reel should be maintained in good condition, using an authorised service agent for repairs and replacement parts. It should be located and fixed in a suitable work area, away from direct sunlight or extreme temperatures. Extended cable should be kept away from heat, oil, and sharp edges, and checked for wear before each use. Users must maintain correct balance and footing, ensuring the floor is not slippery and wearing non-slip shoes. Children and unauthorised persons must be kept away from the work area. The reel should not be used for purposes other than its design. Operation while tired, under the influence of alcohol, drugs, or intoxicating medication is prohibited. When not in use, the electrical supply should be switched off, and the cable retracted into the case. The reel should be stored in a safe, dry location. Users are warned NOT to dismantle the reel casing or attempt to remove the side screws, as this may cause damage, personal injury, and invalidate the warranty. Internal maintenance requiring casing opening must only be undertaken by an authorised service agent. Users must observe the wound and unwound capacities specified for each model.

Maintenance Features:

The reel should be maintained in good condition, and damaged parts should be replaced or repaired by an authorised service agent using recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty. Internal maintenance, which requires opening the casing, must only be undertaken by an authorised service agent. Regular inspection of the power supply, leads, plugs, and all electrical connections for wear and damage is essential.

Electrical Safety:

Users are responsible for checking all electrical equipment and appliances for safety before use, including power supply leads, plugs, and connections for wear and damage. The risk of electric shock should be minimised by installing appropriate safety devices, such as an RCCB (Residual Current Circuit Breaker) in the main distribution board and an RCD (Residual Current Device) for portable products. If in doubt, a qualified electrician should be consulted. The Electricity At Work Act 1989 requires portable electrical appliances used on business premises to be tested annually by a qualified electrician using a Portable Appliance Tester (PAT). The Health & Safety at Work Act 1974 makes owners responsible for the safe condition of the appliance and the operator. Insulation on all cables and the product itself must be safe before connecting to the mains. Cables must always be protected against short circuit and overload. The product voltage must match the power supply. Users must NOT pull power plugs from sockets by the power cable or use worn or damaged leads, plugs, or connections. Damaged components must be immediately replaced or repaired by a qualified electrician. For UK users, a 3-pin plug with ASTA/BS approval is fitted. In case of damage, a new plug should be fitted according to the provided instructions: connect the GREEN/YELLOW earth wire to the earth terminal 'E', the BROWN live wire to live terminal 'L', and the BLUE neutral wire to the neutral terminal 'N'. After wiring, ensure no bare wires, correct connections, cable outer insulation extends beyond the cable restraint, and the restraint is tight.

Environmental Protection:

Unwanted materials should be recycled instead of being disposed of as waste. All tools, accessories, and packaging should be sorted and taken to a recycling center for environmentally compatible disposal. When the product is no longer required, it must be disposed of in an environmentally protective way, and users should contact their local solid waste authority for recycling information.

Warranty and Support:

The product comes with a 12-month warranty from the purchase date, requiring proof of purchase for any claim. Parts support, including parts listings and diagrams, is available by logging onto www.sealey.co.uk, emailing sales@sealey.co.uk, or calling 01284 757500. Sealey's policy is to continually improve products, and they reserve the right to alter data, specifications, and component parts without prior notice.

Sealey CRM101 Specifications

General IconGeneral
BrandSealey
ModelCRM101
CategoryCables and connectors
LanguageEnglish