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Adhere to Health & Safety, local authority, and workshop practice regulations. Familiarize with hazards.
Maintain in good condition, use genuine parts. Check for damage before use. Use on a level, bolted surface.
Wear approved eye protection, safety footwear, gloves. Keep clear of moving parts. Remove loose clothing.
Do not use if damaged, by untrained persons, while tired, or under the influence of medication.
Steel construction manual tyre changer with manual bead breaker for open-centred wheels.
Lists model number, min/max wheel diameter, min/max wheel depth, and working height.
Attach the pedestal (3) to the base (1) using provided bolts, washers, and nuts.
Attach the two side base channels (2) to the pedestal using bolts, washers, and nuts.
Deflate tyre, remove weights. Position bead breaker under rim flange and work around rim.
Lubricate beads. Mount wheel, remove retaining parts. Use tyre bar to lever bead over rim.
Lubricate beads. Mount wheel. Use tyre bar to fit lower bead over rim, then repeat for upper bead.
Recycle unwanted materials. Dispose of product and fluids according to local regulations.
Policy on product improvements, liability, and 12-month warranty from purchase date.
Adhere to Health & Safety, local authority, and workshop practice regulations. Familiarize with hazards.
Maintain in good condition, use genuine parts. Check for damage before use. Use on a level, bolted surface.
Wear approved eye protection, safety footwear, gloves. Keep clear of moving parts. Remove loose clothing.
Do not use if damaged, by untrained persons, while tired, or under the influence of medication.
Steel construction manual tyre changer with manual bead breaker for open-centred wheels.
Lists model number, min/max wheel diameter, min/max wheel depth, and working height.
Attach the pedestal (3) to the base (1) using provided bolts, washers, and nuts.
Attach the two side base channels (2) to the pedestal using bolts, washers, and nuts.
Deflate tyre, remove weights. Position bead breaker under rim flange and work around rim.
Lubricate beads. Mount wheel, remove retaining parts. Use tyre bar to lever bead over rim.
Lubricate beads. Mount wheel. Use tyre bar to fit lower bead over rim, then repeat for upper bead.
Recycle unwanted materials. Dispose of product and fluids according to local regulations.
Policy on product improvements, liability, and 12-month warranty from purchase date.
The Sealey TC960 Manual Tyre Changer is a robust, steel-constructed device designed for the manual removal and fitting of tyres, primarily on most open-centred wheels. This equipment is intended for use in workshops and requires no air supply, making it a versatile tool for various environments. Its primary function is to facilitate the process of changing tyres, offering a manual alternative to powered tyre changers.
The core function of the TC960 is to assist in both bead breaking and the subsequent removal and fitting of tyres. The device features a manual bead breaker, which is crucial for separating the tyre bead from the wheel rim. This process involves positioning the wheel flat on the base, locating the rim on a stop, and then using the bead breaker under the rim flange. The height of the bead breaker can be adjusted by repositioning it and securing it with clevis pins and locking pins to suit different tyre sizes. A tyre bar is then inserted into the bead breaker handle, and firm downward pressure is applied around the rim to free the bead. This process is repeated for both sides of the tyre. For certain wheel types, such as TD or TDX, it is important to ensure the wheel is horizontal during bead breaking, supported by a suitable piece of timber.
For tyre removal, the process begins by lubricating both tyre beads with an approved rubber lubricant. The wheel retaining spider and cap are removed from the pedestal. The wheel is then placed onto the stand with the valve stem uppermost, and a wheel peg is inserted through one of the wheel mounting holes. The spider and cap are replaced and hand-tightened. The flat end of the tyre bar is inserted beneath the top bead, and the opposite side of the bead is pressed down into the wheel well. By leveraging the bar against the cap and rotating it, the bead is guided over the rim. If a tube is present, it is then pulled out. The tyre is then pulled up, and the procedure is repeated for the lower bead.
Tyre fitting follows a similar sequence. After lubricating both tyre beads, the wheel is mounted and locked to the stand. The lower bead of the tyre is placed over the wheel rim, and the fitting head of the tyre bar is inserted between the bead and the rim, with the bead resting on the ledge of the fitting head. The bar is then leveraged against the cap, and the bead is rotated over the rim. If applicable, a tube is fitted, and the upper bead is seated in the same manner.
The TC960 is designed for ease of use, although it requires manual effort. It is supplied with a tyre bar, which is an essential tool for both bead breaking and tyre manipulation during removal and fitting. For alloy wheels, a specific optional tyre bar (Sealey model no. TC963) is recommended to prevent damage to the wheel rims, highlighting the device's adaptability to different wheel types with appropriate accessories.
A critical usage feature is the requirement to lubricate both tyre beads before attempting to fit or remove a tyre. This significantly reduces friction and prevents damage to both the tyre and the rim. The device's design allows for adjustment of the bead breaker height, accommodating a range of tyre diameters. The base of the tyre changer has pre-drilled holes for secure mounting to the floor, which is crucial for stability and safe operation, especially given the manual forces involved. The assembly process is straightforward, involving attaching the pedestal to the base and then the side base channels to the pedestal using provided bolts, washers, and nuts. The longer end of the base should be positioned below the bead breaker for optimal function.
Maintenance of the TC960 focuses on ensuring its longevity and safe operation. Users are advised to maintain the tyre changer in good condition, preferably by using an authorised service agent for any significant repairs. Regular inspection for damaged parts is paramount; any part that is damaged must be repaired or replaced with genuine parts before the equipment is used again. Using non-genuine parts can be dangerous and will invalidate the warranty.
Keeping the tyre changer clean is also a key maintenance practice, contributing to its best and safest performance. The work area itself should be kept clean, tidy, and free from unrelated materials, with adequate lighting to ensure clear visibility during operation. The device should always be used on a level surface, ideally concrete, and securely bolted to the floor to prevent movement and ensure stability.
Safety guidelines are integral to the maintenance and operation of the TC960. Users are instructed to wear approved safety eye protection, safety footwear, and protective gloves. Hands and feet should be kept clear of the bead breaker. Maintaining correct balance and footing, wearing non-slip shoes, and avoiding ill-fitting clothing or loose jewellery are also emphasized. Children and unauthorized persons should be kept away from the work area. The device should not be operated by untrained persons or when the user is tired or under the influence of alcohol, drugs, or intoxicating medication. These practices, while primarily safety-related, contribute to the overall care and maintenance of the equipment by preventing misuse and potential damage. The product is designed for a specific purpose, and using it for any other function is explicitly prohibited, as it could lead to damage or personal injury.
General| Type | Semi-automatic |
|---|---|
| Power Supply | 230V |
| Motor Power | 0.75 kW |
| Operating Pressure | 8-10 bar |
| Max Wheel Diameter | 960mm |
| Maximum Rim Diameter | 24 inches |
| Minimum Rim Diameter | 10 inches |
| Max. Wheel Diameter | 960mm |
| Supply | 230V |
