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General| Cylinder(s) | 4 |
|---|---|
| Fuel System | EFI |
| Horsepower | 100 hp |
| Starting System | Electric |
| Max Power | 73.6 kW |
| Gear Shift | F-N-R |
| Steering | Remote |
Provides guidance on understanding the manual's format and symbols for effective service.
Explains symbols used to indicate specific data, lubricants, and sealants.
Outlines essential safety procedures to prevent accidents and ensure quality service.
Details on identifying the applicable model and serial number of the outboard motor.
Guidance on selecting the correct propeller based on boat and motor operating conditions.
Lists essential checks to ensure smooth and efficient delivery of the outboard motor.
Provides detailed specifications for dimensions, weight, performance, and power unit.
Lists maintenance specifications for various components like power unit, cylinders, and pistons.
Specifies tightening torques for various fasteners in N·m, kgf·m, and ft·lb.
Lists specialized tools required for periodic checks and adjustments.
Guideline for general maintenance intervals based on operating hours and time.
Instructions for checking and adjusting the top cowling.
Procedures for checking fuel joints, hoses, and the fuel filter.
Covers checks and maintenance for the engine oil, timing belt, and spark plugs.
Details on checking engine idle speed and adjusting throttle linkage.
Procedures for checking power trim, tilt operation, and fluid levels.
Steps for checking and changing gear oil, and inspecting the lower unit.
Includes checks for anodes, battery, and lubrication points on the outboard motor.
Lists specialized tools for fuel system diagnostics and repairs.
Illustrates the routing of fuel and blowby hoses for proper connection.
Details on fuel filter assembly, filter element, and fuel pump components.
Procedures for testing fuel pump pressure and checking for leaks.
Exploded view and part list for the intake manifold assembly.
Covers procedures for reducing fuel pressure, disconnecting connectors, and measuring pressure.
Instructions for checking the canister for cracks and air leaks.
Lists specialized tools required for power unit servicing.
Procedure for measuring engine compression pressure.
Steps to check engine oil pressure using a pressure gauge.
Detailed procedures for removing, checking, and installing cylinder head components.
Step-by-step instructions for removing the cylinder head assembly.
Instructions for checking valve lifters for damage, scratches, or wear.
Procedure for measuring valve spring free length and tilt limit.
Guidance on checking valve face for wear and measuring margin thickness.
Steps for refacing valve seats using specialized cutters.
Instructions for measuring camshaft lobe, runout, and journal diameter.
Procedure for checking cylinder head warpage.
Detailed steps for installing the cylinder head with correct torques.
Procedures for removing, checking, and installing the exhaust cover.
Disassembly and checking procedures for the cylinder block and its components.
Instructions for measuring piston outside diameter and oversize diameter.
Methods for measuring cylinder bore, taper limit, and out-of-round limit.
Guidance on checking piston ring dimensions and side clearance.
Procedures for checking crankshaft journal diameter, crankpin diameter, and runout.
Steps to select the correct connecting rod bearing based on measurements.
Method to check crankshaft journal oil clearance using Plastigauge.
Guidance on selecting the suitable main bearing based on calculated values.
Detailed steps for assembling the power unit components.
Instructions for installing the power unit onto the crankcase.
Lists specialized tools required for servicing the lower unit.
Exploded views and part lists for the lower unit assembly.
Step-by-step instructions for removing the lower unit from the upper case.
Procedure for removing the water pump housing, impeller, and shift rod.
Exploded view and part list for the propeller shaft housing.
Details on disassembly and checking of drive shaft, lower case, and gears.
Procedures for selecting and calculating shim thicknesses for pinion and forward gear.
Method for measuring forward gear backlash and calculating shim thickness.
Lists specialized tools required for servicing the bracket unit.
Exploded view and part list for the shift rod assembly.
Exploded view and part list for the bottom cowling assembly.
Procedures for removing, disassembling, and assembling the upper case.
Instructions for removing and installing the steering arm.
Details on removing, installing, and adjusting clamp brackets and swivel bracket.
Exploded view and procedures for removing the power trim and tilt unit.
Disassembly and checking procedures for the power trim and tilt motor.
Exploded views and procedures for disassembling, checking, and assembling the gear pump.
Detailed procedures for disassembling, checking, and assembling tilt and trim cylinders.
Checks for fuses, relays, and switches related to the power trim and tilt system.
Lists specialized tools for electrical system diagnostics.
Procedures for measuring peak voltage and lower resistance.
Diagrams showing the location of electrical components from various views.
Covers checking ignition spark, plug wires, coils, ECM, pulser coils, and sensors.
Procedures for checking fuel injectors, electric fuel pump, and fuel pump relay.
Includes checking fuses and starter relay continuity.
Disassembly and checking procedures for the starter motor components.
Checks for stator coil and rectifier regulator operation.
Lists specialized tools for troubleshooting the outboard motor.
Information on the diagnostic system features, functions, and contents.
Specifies the computer hardware and operating system requirements for the diagnostic software.
Troubleshooting guides for engine starting issues.
Diagnostic flowcharts for engine starting and running problems.
Troubleshooting steps for engine speed issues and overheating.
Diagnostic steps for engine oil level, pressure, and related components.
Troubleshooting guides for power trim, tilt, and shift mechanism issues.
Troubleshooting steps for battery drain and charging system issues.
Procedures for diagnosing electronic control system malfunctions using a flash indicator.
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