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Senco PC1131 User Manual

Senco PC1131
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PC1131 Electric Compressor
Issued Oct. 18, 2006
© 2006
by Senco Products, Inc.
Operating Instructions
Questions? Comments?
call SENCO’S toll-free Action-line: 1-800-543-4596
or e-mail: toolprof@senco.com Visit our Website www.senco.com
Warnings for the safe use of this tool are included in this manual.
Senco Products Inc.
8485 Broadwell Road
Cincinnati, Ohio 45244
PC1131 Electric
Air Compressor

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Senco PC1131 Specifications

General IconGeneral
TypePortable
Tank Capacity4.3 gallons
Power SourceElectric
Pump TypeOil-Free
Voltage115V

Summary

Introduction and Inspection

Safety Alert System

Explains the use of DANGER, WARNING, CAUTION signal words and safety alert symbols for hazards.

Initial Inspection Procedures

Instructions to unbox, check for damage, and record the serial number.

Safety Warnings

Electrical Shock and Electrocution Risks

Details hazards and prevention measures related to electrical shock and electrocution.

Explosion and Fire Hazards

Outlines risks of explosion/fire from sparks and overheating, and prevention methods.

Risk of Air Tank Bursting

Covers hazards of air tank explosion and accessory failure due to improper maintenance or use.

Breathing Hazards

Discusses dangers of inhaling compressed air and harmful vapors, plus necessary precautions.

Burn Hazards

Warns about touching hot metal parts after shutdown and provides safety advice.

Flying Object Hazards

Addresses hazards from compressed air streams and propelled debris, advising protective gear.

Moving Parts Hazards

Warns about injury from moving parts and automatic cycling; advises proper shutdown.

Negligence Risks

Highlights risks from operator negligence, fatigue, or impairment, and proper control knowledge.

Compressor Damage Risks

Details how to prevent compressor damage from improper operation, environment, or inclination.

Compressor Features and Components

Motor and Pressure Switch

Explains the function of the switch for starting, stopping, and automatic operation.

Motor Thermal Overload Protection

Describes the overload protector and how to reset it if the motor overheats.

Air Intake Filter

Details the purpose and cleaning/replacement of the air intake filter.

Air Compressor Pump Operation

Explains the basic working principle of the air compressor pump.

Safety Relief Valve Function

Describes the function of the safety relief valve and how to test it.

Air Tank Drain Valve

Explains the use of the drain valve to remove moisture from the air tank.

Air Tank Pressure Gauge

Indicates the function of the air tank pressure gauge.

Outlet Pressure Gauge

Describes the function of the outlet pressure gauge.

Pressure Regulator Adjustment

Explains how to adjust the pressure regulator knob to control output pressure.

Oil Dipstick and Drain

Details how to check oil level and drain old oil from the compressor.

Hot Component Warning

Warns about hot parts and advises caution regarding burns.

Power Cord and Ventilation

Specifies power cord requirements and emphasizes keeping ventilation clear.

Quick Disconnect and Cold Start Valve

Describes the quick disconnect coupling and the cold start valve function.

Preparation for Use

Initial Setup Steps

Steps for initial setup including checking oil, removing plugs, and installing filter.

Location Selection Guidelines

Guidelines for choosing a safe and appropriate location for the air compressor.

Electrical Safety and Setup

Critical information on grounding, wiring, and extension cord usage to prevent shock.

Operating Procedures

Pre-Start Checklist

A list of checks to perform before starting the air compressor.

Start-Up Sequence

Step-by-step instructions for starting the air compressor.

Shutdown Procedures

Procedures for safely shutting down the air compressor.

Maintenance Guidelines

General instructions for performing maintenance on the compressor.

Troubleshooting Motor Issues

Motor Will Not Run or Restart

Addresses issues related to the motor failing to start or restart.

Noisy Compressor Operation

Explains common causes and remedies for noisy compressor operation.

Continuous Motor Running

Details why the motor might run continuously and how to fix it.

Troubleshooting Air Leaks

Leaks at Pressure Switch Valve (Post-Stop)

Diagnoses and resolves leaks from the pressure switch release valve post-shutdown.

Leaks at Pressure Switch Valve (During Run)

Addresses leaks from the pressure switch release valve during operation.

Cold Start Valve Leaks

Troubleshoots leaks from the cold start valve.

Safety Relief Valve Leaks

Explains how to handle leaks from the safety relief valve.

Pump Air Leaks

Provides solutions for air leaks originating from the pump.

Fittings Air Leaks

Guides on fixing air leaks at various fittings.

Air Tank Leak

Addresses air leaks within the air tank itself.

Inlet Filter Air Blowing

Troubleshoots air escaping from the inlet filter area.

Troubleshooting Performance Issues

Insufficient Pressure at Tool

Solves issues of low air pressure at the connected tool.

Low Air Production

Addresses problems where the compressor produces insufficient air volume.

Excessive Oil Consumption

Diagnoses and resolves issues of high oil consumption by the pump.

Milky Oil Appearance

Explains why the oil might appear milky and how to fix it.

Moisture in Discharge Air

Provides solutions for moisture present in the discharged air.

Specifications

Senco Compressor Warranty

Compressor Warranty Coverage

Details the warranty period, coverage, and procedures for claims.

Warranty Exclusions

Lists items and conditions not covered by the compressor warranty.

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