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Movidrive CS**A Series
SEW Movidrive CS**A Series - User Manual
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*24842532_0418*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
MOVIDRIVE
®
modular, MOVIDRIVE
®
system
MOVISAFE
®
CS..A Safety Card
Edition 04/2018
24842532/EN
2
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 General Information
8
About this Documentation
8
Structure of the Safety Notes
8
Meaning of Signal Words
8
Structure of Section-Related Safety Notes
8
Structure of Embedded Safety Notes
9
Rights to Claim under Limited Warranty
9
Content of the Documentation
9
Other Applicable Documentation
9
Product Names and Trademarks
10
Copyright Notice
10
2 Safety Notes
11
Preliminary Information
11
User Duties
11
Target Group
11
Designated Use
12
Transport
12
Installation/Assembly
13
Restrictions of Use
13
Electrical Installation
13
Definitions
14
Startup/Operation
14
3 Safety Concept
15
General Information
15
Notes on Stop Categories
15
Pluggable Safety Key
15
Identification and Authentication
16
Report and Safety Check
16
Movisafe ® Cs
16
Drive Safety Functions
17
STO - Safe Torque off
18
Ss1(B) - Safe Stop 1
19
Ss1(C) - Safe Stop 1
20
Ss2(B) - Safe Stop 2
21
Ss2(C) - Safe Stop 2
22
SOS - Safe Operating Stop
23
SLA - Safely Limited Acceleration
23
SLS - Safely Limited Speed
24
SSR - Safe Speed Range
24
SSM - Safe Speed Monitoring
25
SDI - Safe Direction
25
SLI - Safely Limited Increment
26
SBC - Safe Brake Control
26
Safety Concept of Assist CS
27
Safety Parameters
27
Test Concept and Test Procedure
27
4 Safety Requirements
28
Installation Requirements
28
Encoder Cable Requirements
28
Sine/Cosine Encoder Cable
28
HTL Encoder Cable
29
Requirements for External Sensors and Actuators
29
Startup Requirements
30
Requirements for Stopping in an Emergency to en 60204-1 (Emergency Stop)
30
Encoder Requirements
30
Safety Encoders at the DR.., DRN.. AC Motor
30
Safety Encoders on the EDR
31
Safety Encoders on the CMP/CMPZ Synchronous Servomotor
31
Quantization Error
32
5 Hazard Caused by Coasting of the Drive
33
6 Device Structure
34
Type Designation
34
Scope of Delivery
34
Compatibility
35
Movisafe ® Css21A/Csb21A
36
Movisafe ® Csb31A/Css31A
37
7 Mechanical Installation
38
Before You Start
38
Installation of the MOVISAFE CS
40
Installation of the MOVISAFE
40
Installation of the MOVISAFE CS
42
8 Electrical Installation
44
Important Note
44
Installation Instructions
44
Connection and Terminal Assignment
44
Part Numbers
44
Terminal Assignment
45
Safe Disconnection
45
Safe Digital Inputs (F-DI.)
45
Discrepancy Monitoring
47
Interlocking
47
Signal Monitoring
48
Pulsed Voltage Supply and Crossfault Monitoring
48
Sensors with Contact (Single-Channel)
48
Sensors with Contact (Dual-Channel)
50
Active Sensors (Dual-Channel)
51
Sensors with Semiconductor Outputs (OSSD, Dual-Channel)
54
Safe Digital Outputs (F-DO.)
55
General Information
55
Capacitive Loads
56
Inductive Loads
56
Ohmic Loads
57
Information about Line Diagnostics and Test Pulses
57
Output F_DO-STO
57
Actuator (Dual-Channel, Sourcing / Sinking Output)
58
Actuator (Dual-Channel, Sourcing Output)
59
Actuator (Single-Channel, Sourcing Output)
60
EI7C FS Built-In Encoder
61
Properties
61
Installation
61
9 Startup
62
Important Note
62
General Startup Instructions
62
Startup Options 1 - 2
62
Option 1: Independent Operation (no Connection to Profisafe)
62
Option 2: with Profisafe Connection
63
Adjusting the Maximum Test Duration for Load with Unknown Capacitance
63
Parameterization of the Drive Safety Functions
64
Prerequisites
64
Parameterization Procedure
64
Encoder Error Muting
65
Test Mode
66
Startup of the Fieldbus and the Higher-Level F-PLC
66
Prerequisites
66
Setting the Profisafe Address
66
Operating States
67
Operating State "Operation
67
Operating State "Parameterization
67
Operating State "Safe State" after Critical Fault
67
Safety-Relevant Acceptance
67
Sequence
68
Creating an Acceptance Report
68
Structure of the Acceptance Report
68
Confirming Acceptance
69
Restoring the Delivery State
69
Prerequisites
69
Procedure
69
10 Data Exchange with Higher-Level Controller
70
Introduction
70
Number of Safety Cards on the MOVI-CCONTROLLER
70
F-Periphery Access of the Safety Card in the TIA Portal
70
F-Periphery-Data Component of the Safety Card
71
F Process Output Data
73
CSB21A Profile Variant "Technology Bus STO
73
CSB31A Profile Variant "Technology Bus F-DO
74
CSS21A/CSS31A Profile Variant "Technology Standard
76
Substitute Values
78
F Process Input Data
78
CSB21A Profile Variant "Technology Bus STO
78
CSB31A Profile Design "Technology Bus F-DO
80
CSS21A/CSS31A Profile Variant "Technology Standard
82
Substitute Values
85
Acknowledgment of Safety Card
85
Acknowledgment of Profisafe Data Exchange
85
11 Response Times
86
Calculation of Response Times
86
Encoder
87
Safe Digital Input F-DI
87
Safe Communication
88
Selection of a Drive Safety Function Via a Safe Digital Input in Independent Operation
88
Selection of a Drive Safety Function Via Safe Communication
88
Response Time in Case of Limit Value Violation in Independent Operation
91
Response Time in Case of Limit Value Violation with Safe Communication
92
Deselection of a Drive Safety Function Via a Safe Digital Input
93
Deselection of a Drive Safety Function Via Safe Communication
93
12 Service
94
Modification/Changes to the Device
94
Waste Disposal
94
Status Leds
94
F-Run" Led
95
F-Err" Led
95
Error States of the MOVISAFE® CS..A Safety Card
96
Error Classes
96
Error Diagnostics
98
Error Messages
99
Diagnostics with MOVISUITE
100
Assist CS
100
Diagnostics with Profisafe Connection
100
Fault Memory
101
Device Replacement
101
Device Replacement with MOVI-CCONTROLLER
102
Device Replacement with MOVISUITE
102
13 Technical Data
103
General Technical Data
103
General Electrical Data
103
Power Consumption of the Option Cards
103
Safe Digital Inputs
104
Sensor Supply
105
Safe Digital Outputs
105
Characteristic Safety Values
106
Drive Safety Functions Without Encoder Evaluation
106
Drive Safety Functions with Encoder Evaluation
106
Index
107
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SEW Movidrive CS**A Series Specifications
General
Brand
SEW
Model
Movidrive CS**A Series
Category
Control Unit
Language
English
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General
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