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Sharp NU-JC400B - User Manual

Sharp NU-JC400B
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SIM02E-011A
1
PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLING OR USING THE PV MODULES.
PLEASE PASS ALONG THE ATTACHED USER MANUAL TO YOUR CUSTOMER.
INSTALLATION MANUAL
Crystalline Photovoltaic Module
# IMPORTANT SAFETY INSTRUCTIONS p.1
# GENERAL INSTRUCTIONS p.1 ~ p.3
# INSTALLATION INSTRUCTIONS -PHOTOVOLTAIC MODULES- p.4
# ELECTRICAL OUTPUT AND THERMAL CHARACTERISTICS p.4
# Annex (normative) p.5
IMPORTANT SAFETY INSTRUCTIONS
This manual contains important safety instructions for the PV module
that must be followed during the maintenance of PV modules.
To reduce the risk of electric shock, do not perform any servicing
unless you are qualified to do so.
1. The installation must be performed by a certified installer
/servicer to ensure system integrity and safety.
2. The installation is only allowed after referring and
understanding of this INSTALLATION MANUAL. If you don’t
have your personal copy, please contact your installer or local
SHARP office listed in SHARP Solar web site : URL : http://
global.sharp/solar/en/
3. Do not pull the PV cables.
4. Do not touch any surface of PV module.
5. Do not place/drop objects onto the PV modules.
6. Do not disassemble or attempt to repair the PV module by
yourself.
7. Do not drop the PV module.
8. Do not damage, pull, bend, or place heavy material on cables.
9. Upon completion of any service or repairs, ask the
installer/servicer to perform routine checks to determine that
the PV modules are in safe and proper operating condition.
10. When replacement parts are required, be sure the
installer/servicer uses parts specified by the manufacturer with
same characteristics as the original parts. Unauthorized
substitutions may result in fire, electric shock, or other hazard.
11. Consult your local building and safety department for required
permits and applicable regulations.
12. As a result of sliding snow, the mechanical load increases when
the number of PV module rows in the matrix of a PV installation
increases. When mounting the PV module in the portrait
orientation for more than 3 rows, the accumulated snow load
may cause the lower edge of the PV module frame to deform.
Take necessary measures (e.g. snow stopper) to avoid
possible damage.
13. Periodically remove any overhanging snow and/or ice from the
PV module framework as it may cause deformation of the PV
module frame.
GENERAL INSTRUCTIONS
1. INTRODUCTION
This INSTALLATION MANUAL contains essential information for the electrical and mechanical installation that you must know
before installing SHARP PV modules. This also contains safety information you need to be familiar with. All the information
described in this manual are the intellectual property of SHARP and based on the technologies and experiences that have been
acquired and accumulated in the long history of SHARP. This document does not constitute a guaranty, expressed or implied.
SHARP does not assume responsibility and expressly disclaims liability for loss, damage, or expense arising out of or in any way
connected with installation, operation, use or maintenance of the PV modules. No responsibility is assumed by SHARP for any
infringement of patents or other rights of third parties that may result from use of PV module. SHARP reserves the right to make
changes to the product, specifications or INSTALLATION MANUAL without prior notice.
2. COMPONENTS
3. GENERAL INFORMATION
(INCLUDING WARNING AND SAFETY)
The installation of PV modules requires a great degree of skill
and should only be performed by a qualified licensed
professional, including licensed contractors and licensed
electricians. Please be aware that there is a serious risk of
various types of injury occurring during the installation including
the risk of electric shock. All SHARP PV modules are equipped
with permanently attached junction boxes that will accept
variety of wiring applications or with a special cable assembly
for ease of installation, and they do not require special assembly.
GENERAL WARNING
1. PV modules are heavy. Handle with care.
2. Before you attempt to install, wire, operate and maintain
the PV module, please make sure that you completely
understand the information described in this
INSTALLATION MANUAL.
3. Contact with electrically active parts of a PV module such
as terminals can result in burns, sparks and lethal shock
whether the PV modules are connected or not.
4. PV modules produce electricity when the sufficient sunlight
or other sources illuminate the PV module surface. When
the PV modules are connected in series, voltage is
cumulative. When the PV modules are connected in
parallel, current is cumulative. As a result, a large-scale PV
system can produce high voltage and current which could
MODEL
NU-JC400B
CAUTION: HIGH VOLTAGE
To reduce the risk of electric shock, do not touch.
Solar Photovoltaic Cell
Junction Box
Glass
Frame
Connector
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Summary

Important Safety Instructions

General Instructions and Safety

General Safety

Consult local codes, use qualified personnel, and follow safety practices for installation.

Installation Safety

Wear protective gear, use insulated tools, and follow procedures to avoid shock or injury.

Installation Instructions - Photovoltaic Modules

Mounting Using Clamps

Mounting PV modules using clamps requires adherence to specific dimensions and secure frame support.

Mounting Using Frame Bolt Holes

Modules can be fastened using frame bolt holes with M8 bolts and recommended torque.

Cable Characteristics

Details on conductor size, cable type, voltage, and temperature ratings for electrical connections.

Connection Cables Requirement

Specifies required connectors (MC4) and brand for PV module connections.

Warning

Keep PV modules and electrical connectors clean and dry before installation.

Disposal

Proper disposal of PV modules should be done according to local recycling guidelines.

Electrical Output and Thermal Characteristics

Annex (Normative)

Test Load Using Clamps on Long Frames

Specifies test loads for clamps on long frames according to IEC61215.

Design Load Using Clamps on Long Frames

Specifies design loads for clamps on long frames according to IEC61215.

Test Load Using Clamps on Short Frames

Specifies test loads for clamps on short frames according to IEC61215.

Design Load Using Clamps on Short Frames

Specifies design loads for clamps on short frames according to IEC61215.

Test Load Using Clamps on Long & Short Frames

Specifies test loads for clamps on long and short frames according to IEC61215.

Design Load Using Clamps on Long & Short Frames

Specifies design loads for clamps on long and short frames according to IEC61215.

Test Load Using Bolt Holes

Specifies test loads using bolt holes for mounting according to IEC61215.

Design Load Using Bolt Holes

Specifies design loads using bolt holes for mounting according to IEC61215.

Overview

This document serves as an installation manual for a Crystalline Photovoltaic Module, specifically the SHARP NU-JC400B model. It provides essential information for the electrical and mechanical installation of these PV modules, along with crucial safety guidelines. The manual emphasizes that all information presented is the intellectual property of SHARP, based on their extensive technological and experiential history. SHARP disclaims responsibility for any loss, damage, or expense arising from the installation, operation, use, or maintenance of the PV modules, and reserves the right to modify the product, specifications, or manual without prior notice.

Function Description

The SHARP NU-JC400B Crystalline Photovoltaic Module is designed to convert sunlight into electricity. These modules are equipped with permanently attached junction boxes that accommodate various wiring applications or come with special cable assemblies for easy installation, eliminating the need for special assembly. The modules can be wired in series to increase voltage, or in parallel to increase current, allowing for flexible system configurations to meet different power requirements. When connected in series, the voltage is cumulative, and when connected in parallel, the current is cumulative. A large-scale PV system can thus produce significant voltage and current. The PV modules are designed for long life and optimal electrical performance when mounted on rigid support structures. They are also equipped with anti-reflective coating glass to enhance efficiency.

Usage Features

The installation of these PV modules requires a high degree of skill and should only be performed by qualified licensed professionals, including contractors and electricians, due to the serious risk of injury, including electric shock. The manual stresses the importance of understanding all information before attempting installation, wiring, operation, or maintenance.

For optimal performance, PV modules should be installed in a location free from shading throughout the year. In the Northern Hemisphere, modules typically face south, and in the Southern Hemisphere, they face north. Special considerations and preventive measures are advised for installations in areas with heavy snow, extreme cold, strong winds, near water, or in corrosive environments.

The tilt angle of the PV module, measured between the module and a horizontal ground surface, is crucial for maximizing power output. A tilt angle of 5 degrees or more is recommended for maintenance purposes. For standalone systems with batteries, the tilt angle should optimize performance during periods of scarce sunlight. For grid-connected installations, tilting the module at an angle equal to the installation site's latitude is recommended for year-round optimal power generation.

Proper cable connection polarity is vital for system operation and to maintain the product's guarantee, as incorrect connections can damage bypass diodes. The modules can be mounted using clamps or by fastening them with bolts through designated holes in the frame. When using clamps, they must meet specified dimensions and hold the module frame completely within its width. For bolt-hole mounting, four M8 bolts are recommended with a specific torque.

The PV modules are designed to withstand significant mechanical loads, having passed tests for positive and negative loading. However, the system designer is responsible for ensuring protective structures can bear loads beyond standard test conditions. The mounting structure must be rigid, with no corner displacement exceeding 2mm per 1000mm of the diagonal, and allow the module to deflect freely under wind/snow load without direct impact to the module's center.

Maintenance Features

The PV modules are designed for minimal maintenance due to their long lifespan. If the tilt angle is 5 degrees or more, normal rainfall is usually sufficient to keep the glass surface clean. However, if dirt accumulation becomes excessive, cleaning should be done with a soft, damp cloth and water. Chemical cleaners should not be used on the glass surface, and water should not be allowed to collect on the glass for extended periods, as this can lead to "white efflorescence" (glass disease) and deteriorate energy generation.

The back sheet of the PV module should be handled with utmost care during cleaning to prevent damage. Regular checks of wiring connections and the condition of wire jackets are recommended to ensure proper system operation. Due to the anti-reflective coating, direct touching of the glass should be avoided to prevent fingerprints or stains. If excessive dirt accumulates, cleaning with water only is advised.

In case of extreme snow build-up, preventive measures such as snow stoppers should be taken to prevent the snow's weight from deforming the PV module frame. Periodically removing overhanging snow and/or ice from the framework is also necessary to prevent deformation.

The manual also outlines important safety precautions for maintenance, including wearing protective headgear, insulating gloves, and safety shoes, and avoiding metallic jewelry. Servicing should only be performed by qualified personnel. After any service or repair, routine checks should be performed to ensure the PV modules are in safe and proper operating condition. When replacement parts are needed, only manufacturer-specified parts with identical characteristics should be used to avoid hazards.

Sharp NU-JC400B Specifications

General IconGeneral
Product TypeControl Unit
ModelNU-JC400B
BrandSharp
Frequency50/60 Hz
Weight6.5 kg
Power SupplyAC
Operating Humidity20% to 80% RH
DisplayLCD

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