R-875/885 - 20
M CONTROL PANEL ASSEMBLY TEST
The control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike
conventional microwave ovens, proper maintenance can not be performed with only a voltmeter and
ohmmeter.
In this service manual, the control panel assembly is divided into two units, Control Unit and Jog switch
Unit, and also the control unit is divided into two units, CPU unit and Power unit, and troubleshooting
by replacement is described according to the symptoms indicated.
1. Jog switch Unit Note : Check Jog switch unit wire harness connection before replacement.
The following symptoms indicate a defective Jog switch unit. Replace the Jog switch unit.
1-1. Tact switch
a) When touching the buttons, a certain button produces no signal at all.
b) When touching the buttons, sometimes a button produces no signal.
1-2. Potentiometer
a) When rotating the potentiometer, the cooking mode can not be selected.
1-3. Encoder
a) When rotating the encoder, the cooking time or the weight of food can not be entered.
2. Control Panel
The following symptoms indicate a defective control unit. Before replacing the control unit,
perform the Jog switch unit test (Procedure N) to determine if control unit is faulty.
2-1 In connection with buttons
a) When touching the buttons, a certain group of buttons do not produce a signal.
b) When touching the buttons, no buttons produce a signal.
2-2 In connection with indicators
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light up.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
d) Proper temperature measurement is not obtained.
CARRY OUT 3D CHECKS.
Before carrying out the following tests make sure the heating element is cool completely.
1. Resistance of heating element.
Disconnect the wire leads to the heating element to be tested. Using ohmmeter with low resistance
range. Check the resistance across the terminals of the heating element as described in the
following table.
Table: Resistance of heating element
Parts name Resistance
Grill heating element (top) Approximately 44 Ω
Bottom heating element Approximately 92 Ω
2. Insulation resistance.
Disconnect the wire leads to the heating element to be tested. Check the insulation resistance
between the element terminal and cavity using a 500V - 100MΩ insulation tester. The insulation
resistance should be more than 10 MΩ in the cold start.
If the results of above test 1 and/or 2 are out of above specifications, the heating element is probably
faulty and should be replaced.
CARRY OUT 4R CHECKS.
PROCEDURE
LETTER
COMPONENT TEST
L GRILL HEATING ELEMENT (TOP) AND BOTTOM HEATING ELEMENTS TEST
TEST PROCEDURES
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