EasyManua.ls Logo

Sherpa 100 ECO HYPAC Narrow - User Manual

Default Icon
68 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sherpa 100 ECO HYPAC Narrow and is the answer not in the manual?

Summary

Preface

Introduction

Description of the Mini Skid-Steer

Operation Overview

Details on the general operation, controls, and engine of the mini skid-steer.

Machine Design and Components

Describes the frame, lift arms, hydraulic coupling, and engine compartment of the skid-steer.

Drive System Explanation

Explains the electric motor, hydraulic drive system, wheel motors, and chain connection for 4-wheel drive.

Machine Technical Specifications

Provides detailed specifications for engine, drive system, speed, capacity, tires, brakes, steering, and electrical system.

Tipping Load Capacity

Details tipping loads for attachments and conditions, explaining LCD and G parameters.

Operating Location

Identifies the operator's position behind the platform of the mini skid-steer.

Identification Signs Explained

Explains the manufacturer's plate, CE-mark, and the user manual storage container.

Manufacturers Identification Plate

Details information on the manufacturer's plate, including type, serial number, weight, power, and contact info.

CE Marking Explanation

Explains the meaning of the CE-mark, indicating conformity with applicable European directives.

User Manual Storage

Describes the location and purpose of the manual's storage container on the machine for protection.

Purpose and Intended Use

Specific Work Types

Details specific tasks like moving sand, earth, rocks, pallets, and powering tools.

Load Capacity Guidelines

Emphasizes not exceeding the maximum load capacity, referring to tipping loads section.

Ambient Temperature Limits

Specifies the operational temperature range (-20°C to +30°C) and advises contacting the manufacturer for exceptions.

Public Road Usage Prohibition

States that the mini skid-steer is not road-legal and must not be driven on public roads.

Attachment Tools and Equipment

Defines requirements for attachment tools, including volume, load capacity, and adherence to European directives.

Prohibited Other Uses

Prohibits using the mini skid-steer for purposes other than those described, as it may affect safety.

Safety and Warning Guidelines

General Safety Principles

Covers safety design, protective measures, use of pictograms, and operator responsibilities.

Basic Safety Definitions and Measures

Explains safety rules regarding guards, changes/adaptations, local regulations, operator qualifications, and noise levels.

Guarantee Information

Details when the guarantee lapses and warranty conditions for the traction battery.

Organizational Safety Measures

Covers keeping the manual accessible, understanding pictograms, maintenance work safety, and leaving the machine securely.

Operator Safety Regulations

Addresses dangers during operation, driving rules, capacity limits, and safe parking procedures.

Safe Driving with Load

Details how to drive with a load, emphasizing low speed and low center of gravity to prevent toppling.

Driving Without Attachments Safety

Warns about the risk of tipping when driving without attachments and advises stopping before changing direction.

Bystander Safety

Prohibits bystanders from lingering around the mini skid-steer during operation.

Prohibitions Regarding Personnel and Operations

Prohibits transporting or lifting people, mandates PPE, and covers operational problem handling.

Safety During Operation

Covers essential safety checks and procedures for starting the engine and handling fuel/lubricants.

Fuel and Lubricant Safety

Covers environmentally safe storage/disposal, prohibition of smoking, and handling of spills and battery electrolyte.

Traction Battery Safety Precautions

Provides guidelines for battery servicing, handling hazards like sparks and flames, and using appropriate safety gear.

Battery Hazard Warnings

Lists hazards associated with batteries, including sparks, flames, electrical isolation, and freezing.

First Aid for Battery Fluid Accidents

Details first aid measures for inhalation, eye contact, skin contact, and ingestion of battery fluid.

Hydrogen Gas Hazard

Warns about the harmful nature of hydrogen gas and the need for adequate ventilation in confined spaces.

Battery Replacement Guidelines

Instructs to only install batteries with the same properties as the original one.

Traction Battery Charging and Usage Safety

Covers safety rules for charging, explosion hazards, and work on hydraulic drive systems.

Battery Charging Explosion Hazard

Warns about explosion risk from electrolytic gas during charging and prohibits open flames or metal objects near the battery.

Hydraulic Drive System Safety

Covers safety rules for hydraulic hoses, pressure, and work on wheel motors and drive systems by trained staff.

Transport, Hoisting, and Lifting Safety

Provides safety instructions for transporting, towing, and lifting the machine, including weight information.

Guarantee Clause Details

Lists conditions under which the machine's guarantee becomes void, such as unauthorized repairs or neglect.

Traction Battery Warranty Conditions

Specifies conditions that void the traction battery warranty, like improper electrolyte or overloading.

Machine Pictograms Explained

Explains pictograms on the mini skid-steer, covering entrapment, work area, load limits, and attachment security.

Mini Skid-Steer Pictograms

Explains common pictograms found on the mini skid-steer, such as entrapment, work area restrictions, and load limits.

Manual Reference Warning

Highlights the importance of reading the manual before operating the machine.

Tipping Risk Warning (No Load)

Warns about the risk of tipping when the machine is operated without any attachments or load.

Wheel Nut Check Reminder

Instructs users to check and tighten wheel nuts for safety and proper function.

Electric Motor IP Rating

Informs about the electric motor's IP54 rating, indicating dust and splash protection.

General Warning Labels

Covers various on-machine warnings that may not have a specific pictogram icon associated with them.

Critical Safety First Message

A prominent safety message emphasizing prioritizing safety with a list of key operational directives.

Venting Hose Safety

Ensures the venting hose is clear of obstructions and properly connected, especially in confined spaces.

Traction Battery Pictograms

Details pictograms on the traction battery, warning of dangers from the battery, caustic substances, and explosion hazards.

Machine Operation

Control Elements Overview

Identifies and describes the four spring-loaded levers located at the front of the mini skid-steer.

Drive Control Levers

Explains the function of the red levers for operating the left and right wheels, and how to drive forwards or backwards.

Steering and Turning Operations

Details how to turn the machine left or right by differential lever control, and how to skid-steer on its axis.

Braking Procedure

Explains how to brake by returning the driving levers to the center position and includes important safety notes.

Lift Arm Control

Describes the operation of the lever for raising and lowering the lift arm.

Attachment Tilting Control

Explains the lever operation for tilting attachment tools, forwards for down and backwards for up.

Auxiliary Hydraulic Control Lever

Details the three positions of the auxiliary lever for controlling hydraulic drive systems on attachment tools.

Engine Operation

Covers essential procedures for starting and stopping the engine, including safety checks.

Engine Starting Procedure

Guides on inserting the plug and key, checking indicators, and starting the electric engine with a two-second delay.

Engine Stopping Procedure

Outlines steps to stop the engine, park the machine on a level surface, and remove the key.

Loading and Unloading Procedures

Provides instructions for loading and unloading, emphasizing stability, driving with load, and terrain conditions.

Capacity Limits During Loading

Reminds users to observe the allowable machine capacity to prevent toppling.

Ending Work and Taking Breaks

Instructs to lower attachment tools, park on a level surface, and remove the ignition key when leaving the machine.

Bystander Safety During Operation

Prohibits bystanders from lingering around the mini skid-steer during operation.

Stability on Slopes and Inclines

Emphasizes paying attention to incline angles and maintaining a low center of gravity for stability on hills and slopes.

Attaching and Detaching Tools

Details requirements for tools and procedures for attaching and detaching them safely.

Attachment Tool Requirements

Specifies that only CE-marked tools with appropriate load/capacity ratings should be mounted.

Attachment Tool Suspension Type

States the machine uses a two-fastening-point mounting plate and requires compatible tools.

Mounting Plate Description

Describes the machine's mounting plate and its features for easy tool attachment and detachment.

Tool Attachment Procedure

Provides a step-by-step guide for attaching tools to the mounting plate, including alignment and pin insertion.

Attachment Security Check

Emphasizes checking that the tool is properly fastened before using the machine to prevent damage.

Tool Detachment Procedure

Details the steps for detaching tools, including sliding lock pins, lowering the plate, and driving backwards.

Auxiliary Hydraulic System (Quick-Couplings)

Explains the hydraulic quick-couplings for connecting tools and the importance of keeping them clean.

Traction Battery Usage

General Battery Handling

Provides general guidelines for battery charging, maintenance, and usage to ensure longevity and safety.

Traction Battery Charging

Covers safe charger installation, connection sequences, and potential hazards.

Charger Installation Guidelines

Advises on placing the charger in a dry, ventilated area away from heat emitters, following safety regulations.

Battery Charging Connection Sequence

Details the correct sequence for disconnecting the battery, connecting to the charger, and starting the charging process.

Lithium Battery Operation Notes

Describes how to turn on and use a lithium battery unit, including its auto-shutoff timer.

Lithium Battery Charging Notes

Details how to turn on and initiate charging for a lithium battery unit.

Lithium Battery Temperature Guidelines

Specifies temperature ranges for storage, charging, and operation of lithium batteries.

Lithium Battery Dangers

Refers to MSDS for dangers associated with lithium batteries.

Electrolyte Refilling

Explains how to check and top up the electrolyte level with distilled water using the automatic filling system.

Traction Battery Replacement

Details the procedure for changing the traction battery using the quick change system, including removing and securing latches and brackets.

Machine Maintenance

General Maintenance Guidelines

Emphasizes periodic maintenance, cleaning, lubrication, and oil changes to prevent failures and extend service life.

General Maintenance Safety Rules

Mandates that maintenance is performed by trained staff with the engine off and battery disconnected, on a level surface.

Locking the Lift Arm for Maintenance

Explains the necessity and method of locking the lift arm with supplied tools during maintenance or repair work.

Hour Counter and Battery Level Indicator

Describes the location and function of the hour counter and battery level indicator, including the low voltage buzzer alert.

Traction Battery Maintenance Schedule

Presents a schedule for traction battery maintenance tasks including charging, refilling, and checking isolation resistance.

Daily Maintenance Tasks

Covers routine tasks like daily battery charging and electrolyte level checks.

Daily Battery Charging

Recommends recharging the battery after every discharge, referencing the charging section.

Daily Electrolyte Level Check

Instructs to check the electrolyte level after each recharge and top up with distilled water if necessary.

Half-Yearly Maintenance Tasks

Covers half-yearly tasks such as checking specific gravity and electrolyte temperature.

Specific Gravity and Temperature Check

Details measuring tension, specific gravity, and electrolyte temperature for all cells during recharging.

Yearly Maintenance Tasks

Covers yearly tasks like checking isolation resistance by an expert.

Isolation Resistance Check

Specifies yearly checks of battery and machine isolation resistance by an expert according to VDE norms.

Maintenance Schedule for Mini Skid-Steer

Outlines maintenance tasks required at different operating hour intervals (10, 50, 200, 600, 1000 hours).

10-Hour;Daily Maintenance

Covers daily checks including hydraulic system leak checks and general maintenance safety.

General Daily Maintenance

Reiterates safety rules for maintenance and environmental considerations for lubricants and fluids.

Hydraulic System Leak Check

Details daily checks for leaks in hydraulic hoses and parts, emphasizing safety when working on pressurized systems.

Hydraulic Oil Level Check

Explains how to check the hydraulic oil level using a dipstick, the required level, and fixing leaks immediately.

50-Hour;Monthly Maintenance

Covers monthly checks including wheel nut tightness and tire pressure.

General 50-Hour Maintenance

Reiterates maintenance safety rules and environmental considerations for lubricants and fluids.

Wheel Nut Tightness Check

Instructs to check wheel nuts daily for the first 50 hours and tighten to the prescribed torque (80Nm).

Tire Pressure Check

Specifies the correct tire pressure (2.5 bar) for standard tires and advises daily checks for the first 50 hours.

200-Hour;Half-Yearly Maintenance

Covers half-yearly tasks including hydraulic oil filter replacement, fastener checks, and chain tension adjustment.

General 200-Hour Maintenance

Reiterates maintenance safety rules and environmental considerations for lubricants and fluids.

Hydraulic Oil Filter Replacement

Details the procedure for changing the hydraulic oil filter, including safety precautions and proper disposal of old oil.

Fastener Check and Tightening

Instructs to check all bolts, nuts, and fasteners, tightening them and replacing damaged ones.

Chain Tension Adjustment

Explains how to check and adjust the chain tension, which may require removing wheels and chain guard.

Pins and Bearing Bushes Maintenance

Highlights the sensitivity of hinge points to wear and the need for regular checks and replacement of pins and bushes.

600-Hour;Yearly Maintenance

Covers the yearly task of changing wheels.

Wheel Replacement Procedure

Describes the procedure for mounting a wheel, including fastening wheel nuts in a criss-cross pattern to the correct torque.

1000-Hour Maintenance

Covers the major maintenance task of changing hydraulic oil.

Hydraulic Oil Change Procedure

Details the process for changing hydraulic oil, including safety, fluid collection, disposal, and using specific oil types.

Transport and Storage Procedures

Machine Transport Guidelines

Covers safe transportation of the mini-loader, including loading onto trailers and prohibition of towing.

Trailer Transportation Method

Instructs to drive the mini-loader backwards onto a trailer due to the risk of tipping over.

Towing Prohibition

Clearly states that the mini skid-steer may not be towed.

Machine Lifting Procedure

Provides instructions and safety warnings for lifting the machine, including its weight and attachment points.

Machine Storage

Covers procedures for preparing the machine for long-term storage and for use after storage.

Preparing for Long-Term Storage

Details steps for thorough cleaning, oil changes, battery charging, and protecting against corrosion for storage.

Preparing for Use After Storage

Outlines steps to prepare the machine for use after storage, including checking fluids, tire pressure, and starting the engine.

Driving on Hilly Terrain and Slopes

Stability on Inclines

Provides guidance on maintaining stability on inclines by paying attention to the angle of incline and keeping the load's center of gravity low.

Troubleshooting and Failures

Fuse Table and Locations

Lists functions, fuse values (Amp), and locations for main fuse and fuse buzzer, with a warning before replacement.

Appendices

Diagram Availability

States that hydraulics and electrical circuit diagrams are provided upon request.

Charger User Manual Reference

Refers to the user manual for the IEB charger, which is also supplied.

Traction Battery Manual Reference

Refers to specific instructions for traction battery operation and maintenance.

Additional Documentation References

Mentions enclosed Annexes for attachment tools, accessories, EG declaration, and checklist.

Sherpa 100 ECO HYPAC Narrow Specifications

General IconGeneral
BrandSherpa
Model100 ECO HYPAC Narrow
CategoryConstruction Equipment
LanguageEnglish