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Sherpa BPS-Kompakt 3.0 - User Manual

Sherpa BPS-Kompakt 3.0
35 pages
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BPS – K – 3.0 – 6.0 Sherpa Autodiagnostik page: 1
Operating Manual for
Roller Brake Tester
BPS-Kompakt- 3.0 to 6.0

Table of Contents

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Summary

Important Basic Information

Scope of Delivery

Details the items included in the basic and additional equipment sets.

Additional Equipment

Lists optional accessories and features for enhanced functionality.

Responsibilities of the Manufacturer

Outlines the manufacturer's obligations and compliance with directives.

Responsibilities of the Operator

Defines the user's duties for safe and correct operation and maintenance.

External Interfaces

Describes available interfaces for computer connectivity.

Legal Information

Covers limitation of liability and warranty terms.

Documentation

Lists all related operating and technical documents available.

Conventions

Explains symbols, abbreviations, and technical terms used in the manual.

Safety

Safety Guidelines

Provides essential safety rules and warnings for safe operation and handling.

Behaviour in the Case of an Emergency

Instructs on proper actions to take during dangerous situations or emergencies.

Purpose and Use

Defines the intended application and limitations of the roller brake tester.

Requirements for the Personnel

Specifies the qualifications and training needed for operators.

Health and Safety at Work

Outlines safety features and considerations for user well-being.

Safety-relevant Environmental Conditions

Details environmental factors and precautions necessary for safe operation.

Assembly and Disassembly

Refers to procedures for setting up and taking down the equipment.

Disposal

Guides on the proper and safe disposal of the test unit and its components.

Compliance with the Operating Manual

Emphasizes the importance of adhering to the manual's instructions.

Safety Markings on the Machine

Identifies and explains safety labels and warning signs on the equipment.

Remaining Risks and Safety Precautions

Highlights residual risks and necessary precautions for safe operation.

Technical Information

Identification

Information for identifying the test unit, including type labels and specifications.

The Entire System

Specifies operating parameters like humidity and temperature limits.

Display Cabinet

Details dimensions, weight, and display specifications.

Control Box

Provides electrical specifications for the control box.

Set of Rolls Compact

Lists technical data for different compact roll set models.

Description of the System

Range of Application

Explains the types of vehicles and tests the system is certified for.

Requirements in Accordance with Directive 10;2011

Lists requirements for brake testers used in vehicle inspections according to EU directive.

ASA-Livestream Set

Describes the ASA-Livestream interface and its delivery scope.

Vehicles with or Without All-Wheel Drive

Discusses compatibility with vehicles having different all-wheel drive systems.

Automatic All-Wheel Drive Detection (Option)

Explains the function and benefits of the automatic AWD detection option.

Main Component

Details the primary parts of the test unit.

Set of Rollers

Describes the construction and features of the roller sets.

Control Box

Explains the function and components of the control box.

Illustration and Printout of Measurement Results

Covers the display units and how measurement results are presented.

Modes of Operation

Outlines the different operational modes available for the test stand.

Manual Operation

Describes how to control the unit manually via remote or buttons.

Automatic Mode

Explains the automatic test run start and its features.

Option of Direction of Rotation and Measurement Reversal

Details the option to reverse roller rotation and measurement direction.

Automatic All-Wheel Drive Detection

Specifies the operation of the automatic AWD detection mode.

Installation Requirements

Installation

Covers the general installation process and main components.

Main Components

Lists the essential parts that need to be installed.

Operators Workplaces

Defines the required locations for operating the test stand.

Functional Description

Explains how the roller brake tester functions during operation.

Description of the Process

Details the setup and connection of major components.

Set of Rollers

Describes the installation specifics for different roller set types.

Control Box

Specifies where and how to install the control box.

Display Units

Covers the installation of different types of display units.

Moving-needle Analogue Display

Instructions for mounting and positioning the analogue display.

PC-Display Units

Guidelines for installing PC-based display units.

Assembly Site

Requirements for selecting a suitable location for installation.

Delivery and Installation Requirements of the Test Stand

Covers requirements for delivery, installation site, and environmental conditions.

Foundation and Floor

Specifies requirements for the foundation and floor load capacity.

Environmental Conditions

Details operating temperature, humidity, and protection ratings.

Power Supply Leads

Outlines requirements for power supply connections.

Installation Plan

Provides guidance on planning the installation of components.

Set of Rollers

Details installation of self-contained and two-part roller sets.

Control Box

Specifies the mounting location for the control box.

Moving-needle Analogue Display

Guidance on operator visibility for the analogue display.

Entire Space Requirement

Information on the space needed for the entire test stand setup.

Dimensions and Weights

Refers to technical documentation for detailed dimensions and weights.

Assembly and Installation, Initial Commissioning

Assembly Requirements

Outlines conditions necessary for assembling and installing the test stand.

Safety

Specifies safety rules for personnel involved in assembly and installation.

Assembly and Installation

Provides step-by-step instructions for assembling the main components.

Display Cabinet

Instructions for mounting the display and connecting power.

Screen

Details connection for analogue or PC display units.

Control Box

Instructions for mounting and connecting the control box.

Set of Rolls

Step-by-step guide for assembling and adjusting the roller set.

Calibration Device in Accordance with ISO 17025

Refers to calibration procedures according to ISO 17025 standards.

Initial Commissioning

Steps for putting the test stand into operation for the first time.

Option Lifting;Lowering Device

Details the installation and function of the optional lifting/lowering device.

Description; Installation

Describes the lifting device and its installation process.

Application

Explains how the lifting device is used for safety and vehicle handling.

Description

Provides further details on the lifting device's operation and features.

Option Remote Control

Explains the features and usage of the optional remote control.

View

Shows a visual overview of the remote control and its buttons.

Description of the Symbols

Explains the meaning of symbols on the remote control.

Initial Commissioning

Instructions for preparing the remote control for use.

Functions

Refers to a separate manual for detailed remote control functions.

Operation

Safety

Safety measures to be observed during the operation of the test stand.

Safety Devices

Describes built-in safety features like the main switch and automatic shut-off.

Operating Elements

Identifies and explains the function of all control elements.

Control Box

Details the buttons, switches, and indicators on the control box.

Display Units

Explains the different display units and how they show measurement results.

Illustration of the Moving-needle Analog Display

Illustrates the analogue display and its various indicators.

Option Imbalance Display (Needle Display)

Describes the needle display for brake force imbalance.

Option Imbalance Display (LED Display)

Explains the LED display for brake force imbalance indication.

Option Status Indication and Symbols

Shows status indicators and symbols used on the displays.

Operation of the Test Stand

Step-by-step guide on how to operate the test stand.

Switching the Test Stand On

Instructions for powering up the test stand and initial checks.

Modes of Operation

Covers the different modes for operating the test stand.

Manual Start of the Test Stand

Explains manual operation requiring two operators.

Automatic Start of the Test Stand

Details the procedure for starting tests automatically.

Test Procedure in General

General steps for conducting a test, including vehicle positioning.

Remote Control

Refers to a separate manual for detailed remote control operations.

Motorcycle Brake Test (Option)

Explains the procedure for testing motorcycles with specific options.

Test Procedure for Motorcycle Testing

Specific steps for performing a motorcycle brake test.

Automatic All-Wheel Drive Detection (Option)

Details the operation and procedure for automatic AWD detection.

Electronic Control Box - General View

Provides an overview of the control box layout and switches.

Roller Rotation and Measurement Direction

Explains switch positions for roller rotation and measurement direction.

Preparations for AWD Detection

Steps to prepare the control box for automatic AWD detection tests.

Test Procedure for Automatic All-Wheel Drive Detection

Step-by-step guide for conducting automatic AWD detection tests.

Brief Operating Manual

Start Up the Test Stand

Concise steps for powering on and preparing the test stand.

Entering the Test Stand

Instructions for safely driving the vehicle onto the test rollers.

Brake Test

Procedure for performing a brake test and observing results.

Leaving the Test Stand

Steps for safely driving the vehicle off the test stand.

Closing-down

Instructions for safely shutting down and securing the test stand.

Trouble Shooting

Safety

Safety precautions to follow when troubleshooting issues.

Service Address

Contact information for technical support and service.

Location and Identification of Fuses

Shows the location and types of fuses in the control box.

Error Type Detection

Explains how to interpret error messages and warnings.

Error Message

Describes the indicators for error messages.

Warning Message

Describes the indicators for warning messages.

Error Checklist

Provides a guide to identify and rectify common faults.

Initial Fault Clearance Activities

Steps for basic troubleshooting and error clearing procedures.

Warning Messages and Remedies

Lists potential warnings, their causes, and corrective actions.

Maintenance and Repair

Safety

Safety precautions for maintenance and repair tasks.

Safety Check

Guidelines for regularly inspecting safety-relevant devices.

Proof of Maintenance

Information on documenting maintenance activities.

Maintenance

Refers to the maintenance plan for test unit upkeep.

Control Process and Testing Devices

Details on routine tests and calibration requirements.

Routine Test

Specifies requirements and frequency for routine tests.

Special Tools, Equipment, Materials

Lists special tools and materials required for calibration.

Inspection and Maintenance Plan

Outlines a schedule for inspection and maintenance tasks.

Specification of the Inspection and Maintenance Work

Details specific tasks for inspection and maintenance.

Disassembly and Disposal

Safety

Safety measures to be followed during disassembly and disposal.

Essential Safety Guidelines

Critical safety instructions for qualified personnel.

Description of Disassembly Work

Step-by-step guide for disconnecting and removing components.

Disassembly

General instructions for dismantling the test stand.

Essential Safety Guidelines

Emphasizes the use of appropriate lifting equipment for disassembly.

Description of Disposal Work

Provides guidance on the proper disposal of the equipment.

Overview

Highlights the importance of legal regulations for disposal.

Description

Details how to dispose of specific materials like oil and electronic boards.

Complementary Documents

Drawings and Layouts

Information on obtaining technical drawings and layout plans.

Foundation and Installation Plans

Details on how to acquire foundation and installation documentation.

Spare Parts and Consumables

Information on ordering spare parts and consumables.

Electrical Documentation

Availability of electrical schematics and documentation.

Operating Manuals for the Options

Lists available manuals for optional features and software.

Test Reports

Information on obtaining test reports.

Service Address

Sherpa GmbH contact details for service and support.

EC Declaration of Conformity

Notes

Sherpa BPS-Kompakt 3.0 Specifications

General IconGeneral
BrandSherpa
ModelBPS-Kompakt 3.0
CategoryTest Equipment
LanguageEnglish

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