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Shibaura S773L User Manual

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SHIBAURA DIESEL ENGINE
MODELS: S773L, N843, N843L
WORKSHOP MANUAL
SUPPORTED BY HUSTLER TURF EQUIPMENT AND EXCEL INDUSTRIES, INC.

Table of Contents

Questions and Answers:

Shibaura S773L Specifications

General IconGeneral
Engine ModelS773L
Number of Cylinders3
Fuel SystemDirect injection
Starting SystemElectric starter
TypeDiesel
Lubrication SystemForced lubrication with trochoid pump
Cooling SystemWater-cooled
Engine TypeVertical, Water-cooled, 4-cycle diesel engine

Summary

Safety Precautions

Before Beginning Service or Repair

Essential instructions and safety warnings to follow before starting any service or repair work.

Prepare for Emergencies

Guidelines for being prepared in case of accidents or emergencies, including first aid and fire extinguisher readiness.

Engine Starting Safety

Specific safety measures to follow when starting the engine, emphasizing avoiding shorting starter terminals.

Avoid Fire Hazards

Precautions to prevent fire risks, including avoiding open flames and handling flammable materials safely.

Prevent Battery Explosions

Safety instructions to prevent battery explosions, such as keeping sparks away from batteries.

Avoid Acid Burns

Guidelines for avoiding acid burns from battery electrolyte, including handling and first aid measures.

Understand Correct Service

Emphasizes understanding service procedures and the risks of unauthorized modifications.

Fuel Handling

Safe procedures for handling fuel, including precautions against flammability and explosion.

General Information and Service Procedures

Torque Specifications

Detailed torque values for various bolts and fasteners used in engine assembly.

Specifications

Technical specifications for different engine models, including dimensions, output, and capacities.

Engine Disassembly and Inspection

Engine Reassembly Procedures

Cylinder Head Assembly

Procedure for installing the cylinder head, including gasket selection and bolt tightening sequence.

Electrical Systems

Alternator (40 Amp Version)

Details on the alternator's charging circuit, components, and general description.

Alternator Diagnostic Procedures

Step-by-step guide for diagnosing alternator issues, checking voltage regulator and output.

Alternator Trouble Shooting

Common symptoms, causes, and remedies for alternator malfunctions.

Starter Motor (M001T66081)

Description and components of the starter motor, including its reduction mechanism.

Starter Motor Trouble Shooting

Troubleshooting guide for common starter motor problems and their solutions.

Servicing Specifications

Engine Specifications

Key specifications for the engine, including compression, torque, and clearances.

Cylinder Head Specifications

Specifications related to the cylinder head, such as distortion, valve seat width, and recess.

Cylinder Block Specifications

Specifications for the cylinder block, including bore diameter and top surface distortion.

Piston Specifications

Specifications for pistons, including skirt diameter, clearance, and pin hole measurements.

Rotating Assembly Specifications

Specifications for rotating components like piston pins, rings, connecting rods, and bearings.

Valve System Specifications

Specifications for the valve system, including valve stem, camshaft, and timing gear details.

Electrical System Specifications

Specifications for electrical system components like alternator and starter motor.

Starter Motor Specifications

Detailed specifications for the starter motor, including commutator, brushes, and slip rings.

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