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Shihlin electric SDA Series User Manual

Shihlin electric SDA Series
276 pages
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Inverter
Servo motor
and drive
Temperature
Controller
Shihlin Electric
Factory Automation Products
Human Machine Interface
Area Distributor
Head Office:
16F, No. 88, Sec. 6, ChungShan N. Rd.., Taipei, Taiwan, 111
TEL:+886-2-2834-2662 FAX:+886-2-2836-6187
HsinFun Factory (Taiwan):
No.234, Chung Lun, Hsin Fun, HsinChu, Taiwan, 304
TEL:+886-3-599-5111 FAX:+886-3-5907173
SuZhou Factory(China):
No.22, HuoJu Rd., SuZhou Tech. District, JiangSu, China. 215009
TEL:+86-512-6843-2662 FAX: +86-512-6843-2669
Shihlin Electric & Engineering Corporation
Copyright reserved
www.seec.com.tw
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4A4Y003
SDA Series User Manual
AC Servo System
SDA Series User Manual
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Shihlin electric SDA Series Specifications

General IconGeneral
CategoryServo Drives
Enclosure RatingIP20
SeriesSDA
Input Voltage200-240V AC
CommunicationRS-485, CANopen
Protection FunctionsOvervoltage, Undervoltage, Overcurrent, Short circuit
Operating Temperature0°C to 40°C
Vibration5.9 m/s² (0.6 G)
Altitude1000m

Summary

1. Product Inspection and Model Descriptions

1.1 Summary

Overview of Shihlin servo control models, modes, suitability, communication features, and encoder resolution.

1.2 Product Inspection

Guidelines for checking servo motors and controllers for transport damage and serial number verification.

2. Installation

2.1. Notices and Storage Methods

Precautions for installing and storing Shihlin servo actuators to prevent damage and ensure proper operation.

2.2. Installation Environment Conditions

Recommended ambient temperature, ventilation, and location criteria for installing Shihlin servo actuators.

2.3. Installation Direction and Spacing

Guidelines for proper installation direction and spacing of Shihlin AD servo actuators to ensure cooling and prevent breakdowns.

3. Signals and Wiring

3.1. Main Circuit Power Source and Peripheral Device Connections

Details on connecting main circuit power and peripheral devices for Shihlin servo actuators, including wiring diagrams.

3.1.1. Peripheral Device Connection Wiring (Under 1KW)

Wiring diagram for peripheral device connections for servo actuators with power under 1KW.

3.1.2. Peripheral Device Connection Wiring (Above 1.5KW)

Wiring diagram for peripheral device connections for servo actuators with power above 1.5KW.

3.1.3. Descriptions of Actuator Connectors and Terminals

Detailed descriptions of actuator connectors and terminals, including their functions and wiring codes.

3.1.4. Power Source Wiring

Explanation of the three-phase power source wiring for Shihlin servo actuators, including connection points and components.

3.1.5. Connector Specifications of the Leadout Wire of Motor U, V &W

Specifications for U, V, &W wiring connectors for Shihlin Low Inertia Motors, detailing pins and wire colors.

3.1.6. Connector Specifications of the Lead-out Wire of the Encoder

Specifications for encoder wiring connectors for Shihlin Low Inertia Servo, detailing pins, wire colors, and signal content.

3.1.7. Wiring Materials

Recommended wiring materials and AWG gauges for power source and encoder connections of Shihlin actuators.

3.2. Servo System Functional Block Diagram

Block diagram illustrating the functional components and signal flow of the Shihlin Servo Driver.

3.3. CN1 I/O Signal Wiring and Descriptions

Details on CN1 I/O signals, including terminal layout and descriptions of DI/DO functions and parameters.

3.3.1. CN1 Terminal Layout

Visual representation of the CN1 terminal layout, showing pin numbering and connections for I/O signals.

3.3.2. CN1 Terminal Signal Descriptions

Detailed explanation of CN1 terminal signals, their codes, pin numbers, functions, and applicable control modes.

3.3.3. Interface Wiring Diagram

Diagrams illustrating digital input (DI) and digital output (DO) wiring methods, including source and sink modes.

3.3.4. DI and DO Signals Assigned by the Users

Table showing recommended set values for DI digital input and DO digital output functions based on control modes.

4. Panel Display and Operation

4.1. Panel Components

Identification and function of the display, MODE, UP, SET, and DOWN keys, and power indicator light on the servo actuator panel.

4.2. Flow Process Display

Explains how to use the display section to view status, modify parameters, and navigate diagnostic and operation screens.

4.3. Status Display

Details on how the servo status is displayed on the five-digit, seven-level LED display, including examples and abbreviations.

4.4. Abnormal Alarm Mode

Information on displaying current and recorded abnormal alarms, their codes, and methods for clearing alarms.

4.5. The Diagnostic Mode

Overview of the diagnostic mode, including control status, I/O signal indication, forced output, operation tests, and software edition.

4.5.1. External I/O Signal Indication

Operation and content description for verifying ON/OFF status of digital I/O signals using the seven-level LED display.

4.5.2. Forced Output of Output Signals (DO Forced Output)

How to force ON/OFF of output signals for wiring tests, including precautions for positioning operation tests.

4.5.3. JOG Operation

Procedure for performing JOG operation, including button functions, status display, and completion steps.

4.5.4. Position Operation Test

Steps for conducting position operation tests using Shihlin communication software, including button functions and parameter settings.

4.5.5. Analog Input Auto-offset

Method for setting up analog input auto-offset to adjust voltage offset automatically for speed command or restriction.

4.5.6. Inertia Approximation Analysis Operation

Procedure for performing inertia approximation analysis using Shihlin communication software to determine optimal parameters.

4.6. The Parameter Mode

Operation examples for changing control modes and setting parameters using the MODE, UP, DOWN, and SET keys.

5. Operation

5.1. Checklist before Operation

Pre-operation checks for servo actuators to prevent motor damage during operation, covering wiring, environment, and safety.

5.2. No-load Test

Procedure for conducting a no-load test on the servo motor, including JOG operation using the panel and communication software.

5.2.1. No-load Test

Detailed steps for operating the servo motor in no-load JOG mode using the panel or communication software for rotation speed and direction verification.

5.2.2. No-load Positioning Test

Steps for performing no-load positioning tests using Shihlin communication software, including setting rotation loops and pulses.

5.3. Tunning Process

Methods and types for gain tuning, including manual and auto-tuning modes, and their parameter setups.

5.3.1. Tunning Methods and Types

Explanation of various tuning modes (Manual Gain, Auto-Gain) and their respective parameter setups for approximating load inertia and adjusting servo gain.

5.3.2. Auto-Tunning Mode

Details on auto-tuning functions, including Auto-Gain Tuning Mode 1 and 2, their parameters, and required criteria for optimal performance.

5.3.3. Manual-Tunning Mode

Guidance on using manual tuning mode to adjust gain parameters when auto-tuning is insufficient, including reference parameter values.

5.4. Parameter Setup and Operation of the Position Mode

Steps for parameter setup and operation in position control mode, including servo actuator power transmission and operation testing.

5.5. Parameter Setup and Operation of the Speed Mode

Parameter setup and operation procedures for the speed control mode, covering servo ON, activation signals, and stopping methods.

5.6. Parameter Setup and Operation of the Torque Mode

Parameter setup and operation procedures for the torque control mode, including servo ON and activation methods.

6. Control Function

6.1. Control Mode Option

Overview of Shihlin servo actuator's four basic operation modes and combined control modes, with parameter PA01 setup.

6.2. Torque control mode

Application of torque mode, basic torque control framework, and selection of torque mode from options.

6.2.1. Analog Torque Command Proportioner

Setting up analog torque command as maximum output, including parameter code, set range, and conversion formula.

6.2.2. Analog Torque Command Offset Adjustment

Correcting voltage offset for analog torque commands using parameter PC27 to ensure accurate voltage input.

6.2.3. Smoothing the Torque Commands

Using filter time constants to smooth motor operation during sudden or severe changes in torque commands.

6.2.4. Torque Restriction of the Torque Mode

Parameters PA05 and PC25 for internal torque restriction, and how TL1 signal selects between them.

6.2.5. Speed Restriction of the Torque Mode

Methods for changing motor speed restriction internally and externally, providing eight speed restrictions for user selection.

6.3. Speed control mode

Application of speed control mode, modes for speed command input, and S-shape curve planning for smooth operation.

6.3.1. Speed Command Options

Methods for inputting speed commands using internal parameters or external analog voltage, with eight available speed commands.

6.3.2. Analog Torque Command Proportioner

Setting up analog torque command as maximum output, including parameter PC12 and its conversion relation.

6.3.3. Smoothing the Torque Commands

Using acceleration, deceleration, and S-shape time constants to smooth motor starting and stopping.

6.3.4. Torque Restriction of the Speed Mode

Parameters PA05 and PC25 for internal torque restriction in speed mode, and TLA signal for analog torque restriction.

6.3.5. Speed Loop Gain

Adjusting speed loop gains using auto-adjustment or manual-adjustment, including relevant parameters and block diagram.

6.3.6. Resonance Suppression Filter

Using resonance suppression filters and low-pass filters to suppress resonance effects when machine rigidity is low.

6.3.7. Gain Switch Function

Functionality of gain switching for operating or suspended servo motors, applicable occasions, and relevant parameters.

7. Parameter Setup

7.1. Parameter Setup

Overview of Shihlin actuator parameters, their classification, special symbols, and grouping.

7.2. Parameter List

Comprehensive list of PA, PB, PC, and PD parameter groups, detailing their names, initial values, units, and control modes.

7.3. Parameter Group Descriptions

Detailed descriptions of parameter groups PA01 and PA02, explaining control mode setup and auto-tuning mode setup.

8. Communication Function

8.1. Communication Hardware Interface and Wiring

Information on serial communication functions (USB, RS-232C, RS-485), their wiring diagrams, and limitations.

8.2. Communication Setup Parameter

Specifications for RS-232C/RS-485 communication setup, including station setup, interface selection, and transmission protocols.

8.3. MODBUS Communication Protocol

Explanation of MODBUS communication methods (ASCII and RTU modes), their data structures, and coding.

8.4. Communication Parameter Writing and Reading

Procedures for writing and reading communication parameters, including condition monitoring, IO pin status, and current control mode.

9. Basic Check and Maintenance

9.1. Basic Check

Regular checks recommended for servo actuators, focusing on mechanical connections, environment, and wiring.

9.2. Maintenance

Guidelines for maintaining servo actuators, emphasizing regular cleaning and avoiding harsh environments.

9.3. Component Service Life

Information on the service life of servo actuator components like relays, cooling fans, and capacitors, and factors affecting them.

10. Abnormal Alarm Troubleshooting

10.1. The Abnormal Alarm List and the Resolution

List of abnormal alarms, their codes, names, and methods for clearing them, including output signals.

10.2. Abnormal Causes and Handling

Detailed causes, inspection methods, and handling procedures for common abnormal alarms like Overvoltage, Low voltage, and Overcurrent.

11. Product Specifications

11.1. Servo Actuator Specifications

Table of specifications for Shihlin servo actuators, covering power, voltage, current, security functions, and communication interfaces.

11.2. Actuator Appearance and Dimensions

Appearance and dimensional drawings for various Shihlin servo actuator models (100W-3.5KW).

11.3. Low Inertia Servo Motor Standard Specifications SMA-LR30A Series

Standard specifications for Low Inertia Servo Motors (SMA-LR30A Series), including electrical and environmental data.

11.4. Medium Inertia Servo Motor Standard Specifications SMA-MR20 Series

Standard specifications for Medium Inertia Servo Motors (SMA-MR20 Series), covering electrical, environmental, and mechanical properties.

11.5. Low Inertia Servo Motor Appearance and Dimension

Appearance and dimensional drawings for various Low Inertia Servo Motors (SMA-L010 to SMA-L075).

11.6. Permissive Load of Low Inertia Servo Motor Outputted Axle

Table showing permissive radial and axial loads for Low Inertia Servo Motor axles based on motor model and length.

11.7. Medium Inertia Servo Motor Appearance and Dimension

Appearance and dimensional drawings for Medium Inertia Servo Motors (SMA-M050 to SMA-M200).

11.8. Permissive Load of Medium Inertia Servo Motor Outputted Axle

Table showing permissive radial and axial loads for Medium Inertia Servo Motor axles based on motor model and length.

11.9. Axial Precision

Details on motor shaft precision, including straight angle, deflection angle, and concentricity for different mounting flange dimensions.

11.10. Electromagnetic Compatibility Filter (EMC Filter)

Recommended EMC filters for Shihlin actuators and a schematic for connecting the actuator to an EMC filter and power supply.

12. Features

12.1. Low Inertia Torque Features

Torque vs. Roation speed curves for Low Inertia Servo Motors, showing operation zones.

12.2. Medium Inertia Torque Features

Torque vs. Roation speed curves for Medium Inertia Servo Motors, indicating operation zones.

12.3. Overload Protection Features

Explanation of overload protection mechanisms and common causes of overload in servo motors, with remedies.

13. Production Application Examples

13.1. Internal positioning Mode Example

Parameter settings and examples for internal positioning functions, covering relative and absolute positioning methods.

13.2. Return to Origin

Parameters related to the return to origin function, including mode setup, speed, and search direction options.

14. Appendix A Accessories

Encoder connectors

Shihlin serial numbers and visual representations of encoder connectors for low and medium inertia motors.

Encoder cable

Shihlin serial numbers and lengths for encoder cables used with low and medium inertia motors.

Power connectors

Shihlin serial numbers for power connectors used with various power output actuators.

Power line

Shihlin serial numbers and lengths for power lines used with low inertia motors.

RS232/RS485 communication cable

Shihlin serial number and length for RS232/RS485 communication cables.

USB communication cable

Shihlin serial number for USB communication cables used with actuators.

I/O connector terminal

Shihlin serial number for the I/O connector terminal.

I/O connector terminal cable

Shihlin serial numbers and lengths for I/O connector terminal cables.

I/O connector terminal block

Shihlin serial number for the I/O connector terminal block.

Regenerative resistor

Shihlin serial numbers for regenerative resistors and a table correlating actuator power with resistor specifications.

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