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Need help?Do you have a question about the Shineray XY400-A and is the answer not in the manual?
Location of the engine serial number on the motorcycle.
Tools used for maintenance and their specific uses.
General information about motorcycle maintenance procedures.
Schedule for routine maintenance tasks based on usage.
Specifications and performance data of the motorcycle.
Explanation of symbols used throughout the manual.
Recommended torque specifications for various fasteners.
Important guidelines and safety measures before performing maintenance.
Introduction to lubricating oil inspection, replacement, and cleaning.
Common issues related to lubricating oil and their solutions.
Specifies locations requiring lubrication on the motorcycle.
Guidance on lubricating control cables and related parts.
Key technical data for the lubrication system.
General guidelines for inspection and adjustment procedures.
Method for visual inspection using human senses.
Method for checking part dimensions with tools and instruments.
Method for identifying hidden flaws in parts.
Key specifications for inspection and adjustment items.
Procedure for inspecting and checking the spark plug.
Steps for checking the engine oil level.
Details about the oil output tank's capacity and filling.
Procedure for checking and adjusting engine timing.
How to adjust ignition timing for optimal engine performance.
Procedure for checking cylinder pressure.
Procedure for inspecting and adjusting valve clearance.
Steps for cleaning and replacing the air filter element.
How to check and adjust the engine's idle speed.
Procedure for checking and adjusting throttle control.
Checking and maintaining the front and rear brake systems.
How to check and refill brake fluid.
Checks and maintenance for the running system components.
Recommended tire specifications and pressure.
Checking and tightening spokes.
Adjusting the clutch control handle free stroke.
Inspecting and adjusting the driving chain tension.
Procedures for checking and maintaining the motorcycle battery.
How to replace blown fuses in the electrical system.
Maintenance of headlights, turn signals, and other lights.
Information about the Anti-lock Braking System.
Procedure for checking and adjusting the steering stem bearing.
Maintenance and adjustment of the front and rear suspension.
Checking the front suspension operation.
Adjusting the spring preload on the rear shock absorber.
Checking and tightening all bolts, nuts, and fasteners.
Components of the fuel system including the fuel tank.
Components of the fuel system including the throttle valve body.
Components of the fuel system including the air filter.
Components of the fuel system including the fuel pump.
Components of the fuel system including the inlet pipe.
Introduction to fuel system maintenance and precautions.
Common problems with the fuel system and their solutions.
Steps for removing and installing the motorcycle's fuel tank.
Steps for removing and installing the air filter.
Steps for removing and installing the throttle body assembly.
Instructions for refueling the motorcycle.
Maintenance procedures for the air cleaner element.
General information and precautions for engine removal and installation.
Engine specifications including weight and oil volume.
Torque specifications for engine mounting bolts.
Step-by-step process for removing the engine from the motorcycle.
Lubrication and cleaning procedures for cylinder head components.
Specifications and limits for cylinder head, cylinder, and piston parts.
Common problems with cylinder head, cylinder, and piston assembly.
Procedures for removing and mounting the cylinder head cover.
Steps for removing and mounting the camshaft.
How to inspect the camshaft for wear and damage.
Procedures for removing and mounting the cylinder head.
Steps for removing and mounting the cylinder.
Detailed steps for disassembling and assembling the cylinder head.
How to inspect the cylinder head for damage and wear.
How to inspect the cylinder for wear and damage.
Procedures for removing and mounting the piston.
Steps for disassembling and assembling the piston.
How to inspect the piston for wear and damage.
Maintenance procedures for clutch and right crankcase cover.
Specifications and limits for clutch components.
Torque values for clutch assembly.
Common issues related to clutch operation and their causes.
Steps for removing and installing the right crankcase cover.
Procedures for removing and installing the clutch assembly.
Detailed steps for clutch removal and installation.
How to inspect clutch components for wear and damage.
Specifications and limits for magneto and starting system components.
Torque values for magneto and starting system fasteners.
Steps for removing the left front cover of the engine.
Detailed steps for disassembling and assembling the left front cover.
Steps for removing the rotor assembly.
Detailed steps for disassembling and assembling the rotor assembly.
Maintenance of the starting motor and system.
Checks for starting system components like gears and shafts.
Specifications and limits for crankcase, crankshaft, and shift mechanism.
Common problems related to the crankcase, crankshaft, and shift mechanism.
Procedures for removing and mounting the crankcase.
Steps for disassembling and assembling the left hand crankcase.
Steps for disassembling and assembling the right hand crankcase.
Procedures for removing and mounting the crankshaft and balance shaft.
Detailed steps for disassembling and assembling the crankshaft and balance shaft.
How to inspect the crankshaft and balance shaft.
Maintenance of the variable transmission system.
Procedures for removing and installing transmission shafts and drums.
Checks for driving/driven shaft gears, shift fork, and gearshift drum.
Procedures for removing and mounting the shift mechanism.
Precautions for frame and exhaust system maintenance.
Common problems with the exhaust system and their solutions.
Inspection and repair methods for frame and main stand issues.
Procedures for maintaining the exhaust muffler.
Checking frame, side stand, footrests, and body panels.
Steps for removing side covers, seat, and front fairing.
Procedure for removing the motorcycle's headlamp.
Removal of rear position lamp and meter assembly.
Steps for removing the meter assembly.
Procedures for removing and mounting the exhaust muffler.
Introduction to front wheel, suspension, and steering stem maintenance.
Common issues related to steering, wheel, suspension, and brakes.
Identifying and fixing front wheel runout issues.
Troubleshooting when the wheel is difficult to rotate.
Issues related to front fork spring and hydraulic oil.
Troubleshooting poor performance of the brake system.
Maintenance for steering handle, clutch, and brake controls.
Troubleshooting and repair for front wheel rim, hub, and tire.
Maintenance for front shock absorber spring, strut, cylinder, and piston rod.
Maintenance for steering stem, ball socket, and steel ball.
Troubleshooting and repair for front brake master cylinder and caliper.
Information about the Anti-lock Braking System.
Understanding the ABS warning lamp behavior.
How to enable or disable the ABS function.
Benefits of the ABS system.
Advice for braking with ABS equipped motorcycles.
Introduction to rear wheel and suspension maintenance.
Common issues with rear wheel, suspension, and transmission.
Troubleshooting and repair for rear wheel rim, hub, and tire.
Maintenance for rear sprocket and drive chain.
Maintenance for rear shock absorber assembly.
Troubleshooting and repair for rear brake master cylinder and caliper.
How to inspect the rear brake disc for thickness and runout.
Safety precautions when inspecting electrical circuits.
Overview of the electrical system's structure and function.
Introduction to the power supply system and its components.
Electrical diagram of the power supply system.
Procedures for maintaining the charging system.
Troubleshooting common electrical system faults.
Introduction to the starting system and its operation.
Electrical diagram of the starting system.
Procedures for maintaining the starting system.
Steps for disassembling, assembling, and maintaining the starting system.
Troubleshooting common starting system faults.
Introduction to the illumination and signal systems.
Electrical diagram for illumination and signal systems.
Maintenance procedures for headlights and related lighting.
Maintenance of tail lights and brake lamps.
Checking turn signals and indicator switches.
Checking the horn button and electrical connections.
Checking the fuel level sensor and its wiring.
Troubleshooting common illumination and signal system faults.
Overview of the information display system and its functions.
Key components of the instrument panel and display system.
How to read and use the motorcycle's meters and indicators.
Maintenance of the electrical starting control system.
Overview of the Engine Management System (EMS).
Components and operating principles of the EMS.
Key components of the EMS, like ECU and sensors.
Electrical diagram of the Engine Management System.
Procedures for maintaining the Engine Management System.
Important precautions for EMS maintenance.
Guidance for diagnosing EMS issues.
Diagnostic Trouble Codes for the Engine Management System.
Troubleshooting based on system performance.
Troubleshooting for MAP sensor circuit low voltage.
Troubleshooting for MAP sensor circuit high voltage.
Troubleshooting for IAT sensor circuit low voltage.
Troubleshooting for IAT sensor circuit high voltage.
Troubleshooting for Coolant/Oil Temp Sensor circuit low voltage.
Troubleshooting for Coolant/Oil Temp Sensor circuit high voltage.
Troubleshooting for TPS circuit low voltage or open.
Troubleshooting for TPS circuit high voltage.
Troubleshooting for O2S circuit low/high voltage.
Troubleshooting for Injector 1 circuit malfunction.
Troubleshooting for FPR coil circuit low/high voltage.
Troubleshooting for Cylinder 1 Ignition Coil malfunction.
Troubleshooting for Idle Speed Control Error.
General| Transmission | 5-speed |
|---|---|
| Front Suspension | Telescopic fork |
| Front Brake | Disc |
| Engine Type | Single cylinder, 4-stroke, air-cooled |
| Torque | 30 Nm at 5500 rpm |
| Starting System | Electric |
| Rear Suspension | Dual shock absorbers |
| Displacement | 397 cc |
