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Siemens Wallace & Tiernan Chem-Ad VPP User Manual

Siemens Wallace & Tiernan Chem-Ad VPP
136 pages
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Wallace & Tiernan® Schlauch-Dosierpumpen /
Peristaltic Metering Pumps / Pompes doseuses péristaltiques
Chem-Ad® VPP / VPP-E / VPP-DC
Betriebsanleitung / Instruction Manual / Mode d’emploi
Water Technologies

Table of Contents

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Siemens Wallace & Tiernan Chem-Ad VPP Specifications

General IconGeneral
BrandSiemens
ModelWallace & Tiernan Chem-Ad VPP
CategoryWater Pump
LanguageEnglish

Summary

1. Introduction

1.1 Documentation

Provides information for installation, operating, and maintenance personnel for safe operation.

1.1 Conventions

Details pictograms and their meanings for warnings, attention, and safety instructions.

2. Safety

2.1 Intended use

Specifies the intended application for the peristaltic metering pumps and user responsibilities.

2.2 General safety instructions

Outlines general safety principles, regulations, and the importance of observing all safety instructions.

2.3 Safety instructions specific to the unit

Details specific safety measures for hazardous substances, chemical hazards, and rotating parts.

2.4 Warranty conditions

Lists requirements for warranty compliance, including installation, intended use, and maintenance.

2.5 Conformity

Specifies EC directives and harmonized standards the pumps meet for machinery, EMC, and low voltage.

3. Description

3.1 General

Provides an overview of the microprocessor-controlled peristaltic metering pumps and their applications.

3.2 How it works

Explains the operating principle of the peristaltic metering pump as a positive displacement pump.

3.3 Design

Details the primary components of the peristaltic metering pump and specific features of VPP/VPP-E models.

3.3.1 Required accessories

Describes the dosing capacity kit and lists optional accessories like suction lances and applicators.

3.4 Functions

Outlines the functions and operating modes for Chem-Ad® VPP, VPP-E, and VPP-DC models.

3.5 Technical data

Presents specifications such as flow rate, back pressure, accuracy, viscosity, and supply voltage.

3.6 Flow rate ranges

Details flow rate ranges, maximum pressure, and color coding for different pump hose types.

3.7 Chemical resistance

Lists liquids for which the 'PH' pump hose is resistant at 25 °C.

3.8 Scope of supply

Specifies the items included in the scope of supply based on individual order.

3.9 Transport and storage

Provides instructions for safe handling, transport, storage, and unpacking of the peristaltic metering pump.

4. Installation

4.1 Installation

Details general installation requirements, ambient conditions, and mounting considerations for the pump.

4.1.2 Mounting the wall case

Provides step-by-step instructions for mounting the wall case, including drilling template and sealing.

4.1.3 Electrical connection

Explains the procedure for establishing electrical connections, emphasizing safety precautions.

4.1.4 Switching the mains voltage over (Chem-Ad® VPP only)

Guides on how to reconnect the Chem-Ad® VPP from AC 230 V to AC/DC 24 V supply.

4.1.5 Setting the operating mode (Chem-Ad® VPP-E only)

Explains how to set operating modes for VPP-E using jumpers, covering external release and analog signal.

4.1.6 Mounting the peristaltic metering pump housing onto the wall case

Instructions for attaching the pump housing to the wall case using screws.

4.1.7 Installing the capacity kit

Step-by-step guide for installing the capacity kit, including hose placement and rotor cap.

4.1.8 Connecting the hoses

Details how to connect the suction and pressure lines to the capacity kit, including hose tolerances.

4.1.9 Close the housing

Instructions for closing the peristaltic metering pump housing cover and front cover.

4.1.10 Installing flow check unit (optional)

Procedure for installing the optional flow check unit into the suction line.

4.2 Commissioning

Steps for commissioning the pump, including connecting to the tank, applying voltage, and instructing personnel.

5. Operation

5.1 Display and operator controls

Describes the functional LEDs, keys, and operator panel of the Chem-Ad® VPP-E.

5.2 Readying the unit for dosing

Explains how to ready the unit for dosing by applying supply voltage or using the key.

5.3 Filling pump hoses using the rapid-action suction key

Details how to use the rapid-action suction key for filling pump hoses in the VPP-E model.

5.4 Adjusting the flow rate

Instructions on setting the flow rate using the potentiometer on VPP and VPP-E models.

5.5 Errors and Remedies

Lists common error messages, their causes, and recommended remedies for troubleshooting.

6. Maintenance

6.1 Routine maintenance

Covers expected service life of components and required maintenance schedules for pump hoses.

6.2 Replacing the capacity kit

Step-by-step instructions for removing and installing the capacity kit, including safety precautions.

6.2.1 Replacing the pump hose

Procedure for removing and installing the pump hose, including cleaning and securing the hose.

7. Wiring Diagrams

7.1 Chem-Ad® VPP

Wiring diagram for the Chem-Ad® VPP, showing power supply and connections.

7.2 Chem-Ad® VPP-DC

Wiring diagram for the Chem-Ad® VPP-DC, illustrating DC power connection.

7.3 Chem-Ad® VPP-E

Wiring diagrams for VPP-E: operation with external release (mode 1) and analog signal (mode 2).

8. Spares and Accessories

8.1 Required accessories

Lists required accessories like capacity kits and pump hoses with part numbers.

8.1.1 Capacity kit and pump hose

Details capacity kits and pump hoses for different hose types, including part numbers and specifications.

8.2 Spare parts

Lists individual spare parts for hose pumps, including PCBs, motor gearbox, and housing components.

8.2.1 Hose pumps

Provides a detailed breakdown of spare parts for hose pumps with corresponding part numbers.

8.3 Optional accessories

Details optional accessories such as suction lances and bottom priming valves with part numbers.

8.3.1 Suction lance

Describes suction lances VPP475 and VPP725, including their components and part numbers.

8.3.2 Bottom priming valve

Presents the bottom priming valve as an alternative to suction lances, with specifications and part number.

8.3.3 Applicator

Details the applicator, its components, and thread connection with part number.

8.3.4 Flow check unit

Provides information on the complete flow check unit and its spare parts, including part numbers.

8.3.5 Adapter cap

Describes the adapter cap for suction lance VPP475, including material and part number.

8.3.6 Plug

Details the plug for suction lance VPP725, including material and part number.

8.3.7 Suction and pressure hoses

Lists various suction and pressure hoses (PVC, PE, PTFE) with their specifications and part numbers.

9. Index

Index

Alphabetical listing of topics and their corresponding page numbers for easy reference.

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