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Simplicity 1692168 User Manual

Simplicity 1692168
136 pages
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Table of Contents

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Simplicity 1692168 Specifications

General IconGeneral
EngineBriggs & Stratton
Cylinders1
Fuel Tank Capacity2.5 gal
Cutting Width42 in
Engine Type4-Cycle
Drive SystemRear-wheel drive

Summary

General Information

General Operation Safety Rules

Provides essential safety guidelines for operating the rider mower.

Slope Operation Safety Guidelines

Details critical safety precautions for mowing on slopes.

Safety Rules for Children

Highlights safety concerns and rules regarding children around the equipment.

Service and Maintenance Safety Precautions

General safety rules and precautions to follow during service and maintenance.

Personal Protective Equipment (PPE) Guidelines

Recommends essential personal protective equipment for safe operation.

Fuel Handling Safety Procedures

Critical safety information for handling gasoline and fueling the unit.

Exhaust Gas Safety Precautions

Safety guidelines related to carbon monoxide from engine exhaust.

Battery and Electrolyte Safety

Safety warnings and procedures for handling lead-acid batteries and electrolyte.

Electrical System Safety Measures

Safety precautions when working with the electrical system.

Safe Unit Elevation Procedures

Guidelines for safely elevating the unit for service.

Work Area Safety Practices

Safety tips for maintaining a clean and safe work environment.

Grease and Lubricant Safety

Safety advice for handling and storing oils and greases.

General Servicing Safety Procedures

Best practices for safe and effective servicing of equipment.

Troubleshooting Guide

Rider Troubleshooting - Engine Won't Start

Common causes and remedies for an engine that won't turn over or start.

Rider Troubleshooting - Engine Runs Poorly

Common causes and remedies for an engine that starts hard or runs poorly.

Rider Troubleshooting - Engine Knocks

Causes and remedies for engine knocking.

Rider Troubleshooting - Excessive Oil Consumption

Causes and remedies for high oil consumption.

Rider Troubleshooting - Black Engine Exhaust

Causes and remedies for black engine exhaust smoke.

Rider Troubleshooting - Rider Will Not Drive

Common causes and remedies for the rider failing to drive.

Rider Troubleshooting - Drive Belt Slips

Causes and remedies for a slipping rider drive belt.

Rider Troubleshooting - Brake Will Not Hold

Causes and remedies for a brake that fails to hold.

Rider Troubleshooting - Steering Issues

Common causes and remedies for steering problems.

Rider Troubleshooting - Drive Belt Does Not Stop

Causes and remedies for the drive belt not stopping when the pedal is depressed.

Mower Troubleshooting - Mower Will Not Raise

Causes and remedies for the mower deck failing to raise.

Mower Troubleshooting - Uneven Cut Quality

Causes and remedies for an uneven mower cut.

Mower Troubleshooting - Rough Cut Appearance

Causes and remedies for a rough mower cut appearance.

Mower Troubleshooting - Engine Stalls with Mower Engaged

Causes and remedies for the engine stalling when the mower is engaged.

Mower Troubleshooting - Excessive Mower Vibration

Causes and remedies for excessive vibration from the mower deck.

Mower Troubleshooting - Excessive Belt Wear or Breakage

Causes and remedies for excessive belt wear or breakage.

Mower Troubleshooting - Drive Belt Slips or Fails to Drive

Causes and remedies for the mower drive belt slipping or failing to drive.

Maintenance Procedures

Preventive Maintenance Schedule

A chart outlining maintenance tasks based on usage intervals.

Engine Oil Level Check Procedure

How to check and maintain the engine oil level.

Spark Plug Inspection and Replacement

How to inspect, clean, gap, or replace spark plugs.

Mower Blade Service - Sharpening and Balancing

Instructions for sharpening and balancing mower blades.

Adjustments and Settings

Brake Adjustment - Gear Models

Step-by-step procedure for adjusting the brake on gear models.

Brake Adjustment - Hydro Models

Step-by-step procedure for adjusting the brake on hydro models.

Neutral Adjustment - Gear Models

Procedure to adjust the neutral position for gear models.

Neutral Adjustment - Hydro Models

Procedure to adjust the neutral position for hydro models.

Return-to-Neutral Adjustment - Hydro Models

Adjusting the hydro transmission to return to neutral.

Idler Pulley and Clutch Adjustment - Hydro Models

Adjusting the idler pulley and clutch for hydro models.

Idler Pulley and Clutch Adjustment - Gear Models

Adjusting the idler pulley and clutch for gear models.

Steering Gear Adjustment Procedure

How to adjust the steering gear for backlash.

Mower Adjustments - Side-to-Side Leveling

Procedure for leveling the mower deck side-to-side.

Mower Adjustments - Front-to-Back Leveling

Procedure for leveling the mower deck front-to-back.

Mower Adjustments - Front-to-Back Leveling (Continued)

Completes the front-to-back leveling procedure.

Purging Air from Hydro Transaxle

Steps to release trapped air from the hydro transaxle.

Electrical Troubleshooting Guide

Test Series 1 - Power Supply and Fuel Solenoid Checks

Tests related to the power supply and fuel solenoid.

Test Series 2 - Isolate Cranking and Safety Systems

Isolating the cranking and safety systems for testing.

Test Series 3 - Testing the Cranking System

Procedures for testing the cranking system components.

Test Series 4 - Testing the Safety Interlock System

Procedures for testing the safety interlock system components.

Battery Tests - Check Electrolyte Level

Steps to check and fill the battery's electrolyte level.

Battery Tests - Test Battery Voltage

How to measure the battery's voltage output.

Battery Tests - Heavy Load Test

Performing a heavy load test to assess battery capacity.

Battery Tests - Hydrometer Test Procedure

Using a hydrometer to test battery cell specific gravity.

Clean and Test Battery Cables

Procedures for cleaning and testing battery cables for continuity.

Test Fuel Shut-Off Solenoid

How to test the fuel shut-off solenoid's function.

Isolate Cranking and Safety Systems

Procedure to isolate cranking and safety systems for testing.

Test the Circuit Breaker

How to test the circuit breaker for proper operation.

Test Power to Ignition Switch

Verifying power supply to the ignition switch.

Test Ignition Switch - OFF Position Continuity

Testing ignition switch continuity in the OFF position.

Test Ignition Switch - RUN Position Continuity

Testing ignition switch continuity in the RUN position.

Test Ignition Switch - START Position Continuity

Testing ignition switch continuity in the START position.

Test Power to Solenoid

Verifying power supply to the solenoid.

Test Solenoid Functionality

Testing the solenoid's click and engagement.

Solenoid Bench Test - Resistance Check

Testing solenoid resistance on a workbench.

Solenoid Bench Test - Short Circuit Check

Checking for short circuits in the solenoid.

Solenoid Bench Test - Continuity Check

Testing solenoid continuity on a workbench.

Test Power to Starter Motor

Verifying power supply reaching the starter motor.

Test PTO Interlock Switch - OFF Position

Testing PTO switch continuity in OFF position.

Test PTO Interlock Switch - ON Position

Testing PTO switch continuity in ON position.

Test Seat Switch - Mechanical (Early Models)

Testing mechanical seat switch function on early models.

Test Seat Switch - Electrical (All Models)

Testing electrical seat switch function on all models.

Test Clutch/Brake Switch - Mechanical (Hydro Models)

Testing mechanical clutch/brake switch on hydro models.

Test Clutch/Brake Switch - Electrical (Hydro Models)

Testing electrical clutch/brake switch on hydro models.

Test Neutral Safety Switch - Electrical (Gear Models)

Testing neutral safety switch on gear models.

Test Electric PTO Clutch - Resistance

Measuring PTO clutch resistance.

Test Electric PTO Clutch - Short Circuits

Checking for short circuits in the PTO clutch.

Test Electric PTO Clutch - Engaging

Testing the PTO clutch's engagement mechanism.

Wheel Repair Procedures

Elevating Rear End for Safe Service

Instructions for safely elevating the rear of the unit.

Elevating Front of Unit for Safe Service

Instructions for safely elevating the front of the unit.

Wheel Bearing Replacement Procedure

How to replace wheel bearings.

Hand Controls Repair

Ground Speed Control Lever Tension Adjustment - Early Models

Adjusting tension on the ground speed lever linkage for early models.

Ground Speed Control Lever Tension Adjustment - Later Models

Adjusting tension on the ground speed lever linkage for later models.

Hydro Transmission Repair

Transmission Removal Procedure

Step-by-step guide to removing the transmission.

Disassembly - Drain Transaxle Oil

Procedure for draining the transaxle oil.

Test for Leaks Procedure

How to test the transaxle for leaks.

Fill Transaxle with Oil

Procedure for filling the transaxle with the correct oil.

Purging Procedures for Repaired Transaxles

Suggested procedures for purging air from repaired transaxles.

Gear Transmission Repair

Transmission Removal and Installation Procedure

Steps for removing and installing the transmission.

Belt and Clutch Replacement

Drive Belt Replacement - Hydro Models

Procedure for replacing the drive belt on hydro models.

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