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Simrad RPU80 User Manual

Simrad RPU80
38 pages
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INSTRUCTION MANUA
L
Simrad RPU80/160/300
Reversible Pump
www.Busse-Yachtshop.de email: info@busse-yachtshop.de
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Table of Contents

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Simrad RPU80 Specifications

General IconGeneral
BrandSimrad
ModelRPU80
CategoryWater Pump
LanguageEnglish

Summary

Introduction to Simrad Reversible Pump

General Hydraulic Steering System Overview

Explains hydraulic steering systems and their components in small vessels.

Hydraulic Steering Gear Compatibility

Applying the Reversible Pump

Calculating Cylinder Volume

Formula and guidance for calculating the correct cylinder volume for pump selection.

Setting Minimum Rudder Time

Procedure for adjusting minimum rudder time using junction unit controls.

Description of RPU80/160/300

Pump Construction

Details the physical construction and provides a principle diagram of the pump unit.

Principle of Operation

Explains how the reversible pump operates based on autopilot signals and oil flow.

Component Details

Details on valve block, gear pump, non-return, and suction valves.

Pipe Connections

Specifies pipe connection types and routing for the pump unit.

Installation Procedures

Mechanical Installation and Siting

Guidelines for mounting the pump unit, including siting and orientation.

Fittings and Pipe Connection

Information on pump unit fittings, including types and installation.

Pipe Installation and Coupling

Step-by-step guide for installing pipes using cutting ring couplings.

Expansion Tank and Lock Valve

Instructions for connecting expansion tanks and fitting lock valves.

Electrical Installation

Preparation and Testing

Oil Filling and System Bleeding

Procedure for filling the system with oil and removing air bubbles.

System Testing and Verification

Steps to test the pump unit operation and autopilot control.

Maintenance and Servicing

Dismantling and Component Checks

Guidance on dismantling the pump unit and checking motor and valve block.

Electric Motor and Valve Block Maintenance

Specific maintenance checks for the electric motor brushes and valve block oil seal.

Troubleshooting Guide

Pump/Motor and Piston Rod Issues

Diagnosing issues with motor operation, piston rod movement, and pump noise.

Rudder Drift and Steering Wheel Issues

Addressing rudder drift, steering wheel operation, and smooth piston rod movement.

Autopilot Steering Problems

Resolving issues with rudder stops, auto steering swings, and heading changes.

One-Way Rudder Movement Troubleshooting

Diagnosing and fixing problems where the rudder moves only in one direction.

Technical Specifications

Model Specifications Overview

Key specifications including RAM capacity, flow rate, pressure, and power consumption.

Pump Unit Dimensions

Detailed physical dimensions for RPU80, RPU160, and RPU300 models.

Performance Curves

Performance curves for RPU80, RPU160, and RPU300 models.

Spare Parts Information

RPU80/160/300 Spare Parts List

Comprehensive list of spare parts and their part numbers for RPU80/160/300.

RPU80 Previous Model Parts

Specific spare parts list for the previous model RPU80 gear pump.

Worldwide Sales and Service

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