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Sirona DAC PROFESSIONAL Service Manual

Sirona DAC PROFESSIONAL
66 pages
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Sirona DAC PROFESSIONAL Specifications

General IconGeneral
BrandSirona
ModelDAC PROFESSIONAL
CategoryLaboratory Equipment
LanguageEnglish

Summary

DAC Professional Installation Guide

General Features Overview

Details the various components and connections of the DAC Professional unit.

Installation Space Requirements

Specifies the necessary clearance and environmental conditions for unit setup.

Electrical and Water Connections

Covers power supply, wastewater outlet, and demineralized water supply requirements.

Hygiene and Warranty Documentation

Installation and Warranty Passport

Form for recording installation details, customer information, and warranty registration.

DAC Professional Maintenance Procedures

Maintenance Schedule and Frequency

Defines the required maintenance intervals: every 2nd year or 2000 cycles.

Pre-Maintenance Checks and Safety

Important checks and safety instructions to be followed before commencing maintenance.

Post-Maintenance Procedures

Instructions for handling service records after maintenance is completed.

DAC Professional Static Checks

General Safety Instructions for Checks

Safety precautions for performing service work on the unit.

Autoclave Levelling Verification

Ensuring the autoclave is correctly positioned and slopes to the rear for proper drainage.

Chamber and Tray Rack Inspection

Checking the internal chamber and tray rack for dirt or rust.

Door Gasket Integrity Check

Inspecting the door gasket for damage and cleaning if necessary.

DAC Professional Door and Component Checks

Door Hinge and Retaining Ring Inspection

Checking door hinges for play and securing retaining rings of hinge bolts.

Door Contact Switch Adjustment

Checking and adjusting the door contact switch for proper door closure detection.

Cooling System Cleaning

Disassembling and cleaning the cooler, fan, and cooler ribs.

Sterile Filter and Pressure-Release Filter Maintenance

Procedures for exchanging the sterile filter and cleaning pressure-release filters.

DAC Professional Electrical and Hose Checks

Electrical Connection Integrity

Verifying tightness of cables and power-conducting tab connectors.

Internal Hose Inspection

Checking all internal hoses for damage and correct positioning.

DAC Professional Functional Testing

Vacuum Test Procedure

Performing and evaluating the vacuum test program for leak rate and pump performance.

Quick-Program Test Cycle

Carrying out a fast program test with unwrapped objects and checking for leakages.

Maintenance Counter Reset

Instructions for resetting the maintenance counter as per separate instructions.

DAC Professional Maintenance Confirmation

Maintenance Completion Confirmation

Confirming the successful completion of maintenance and signing the service record.

Protocol Print-outs

Section for attaching print-outs from Vacuum-Test and Quick-Program.

DAC Professional Fault Diagnosis: Vacuum System

Vacuum System Component Overview

Schematic of component groups, pipes, and hoses in the vacuum unit.

Vacuum System Tripping Conditions

Conditions that trigger the vacuum system fault monitoring.

DAC Professional Vacuum System Fault Analysis

Vacuum System Fault Causes and Correction

Actions for operating staff and technical personnel to correct vacuum system problems.

DAC Professional Vacuum Fault Troubleshooting Flowchart

Vacuum System Fault Correction Steps

Flowchart for diagnosing and correcting vacuum system faults.

DAC Professional Vacuum Pump Performance Issues

Control System and Pump Function Checks

Checking control system and vacuum pump function for performance issues.

Weak Vacuum Pump System Performance

Troubleshooting weak vacuum performance due to solenoid valves or intake line resistance.

DAC Professional Vacuum System Leak Detection

Solenoid Valve Leak Checks

Procedures for checking leaks in various solenoid valves within the vacuum system.

Connections and Bonding Leak Search

Methods for searching leaks at screwed and bonded connections using soap solution.

DAC Professional Steam Generator Faults

Steam Generator Tripping Conditions

Monitoring time limits exceeded for warming-up and heating phases of the steam generator.

Steam Generator Fault Causes and Remedies

Covers operating faults and appliance faults for the steam generator.

DAC Professional Pressure Release Faults

Pressure Release Tripping Conditions

Monitoring time limit exceeded for pressure release until reaching P11.

Pressure Release Fault Causes and Corrections

Addresses issues like solenoid valve not opening, clogged filter, and sensor readings.

DAC Professional Ventilation Faults

Ventilation Tripping Conditions

Monitoring time limit exceeded for chamber ventilation until reaching pressure P12.

Ventilation Fault Causes and Corrections

Covers dirty sterile filter, ventilation valve issues, and sensor signal faults.

DAC Professional Time Base Malfunction

Time Base Malfunction Trigger and Causes

Excessive difference between program cycle duration and CPU clock time.

Time Base Malfunction Correction

Operator checks for disturbances and technical correction for hardware defects.

DAC Professional Door Open Error

Door Open Fault Trigger and Causes

Door contact not switching correctly during a program.

Door Contact Switch Adjustment

Procedure for adjusting the door contact switch for proper door closure detection.

DAC Professional Steam Generator Overheating Faults

Steam Generator Overheating Trigger

Capillary tube controller open or monitoring time Uet18 exceeded.

Steam Generator Overheating Causes and Remedies

Addresses faults like cold start issues, faulty capillary control, or output ACOUT1 issues.

DAC Professional Steam Generator Overheating Troubleshooting

Feed Pump and Water Level Troubleshooting

Diagnosing issues with the feed pump, solenoid valve, and water level control.

DAC Professional Door Locking Mechanism Faults

Door Locking Fault Trigger and Causes

Door locking contact DIN5 not switching after time period z31.

Door Lock Adjustment and Troubleshooting

Procedures for adjusting the door lock and troubleshooting when it fails to disengage.

DAC Professional No Feed Water Faults

No Feed Water Trigger Conditions

Flow sensor or float switch detecting a shortage of demineralized water.

No Feed Water Cause and Correction

Addresses issues with water supply systems, float switches, and flow sensors.

DAC Professional No Feed Water Troubleshooting

External Feed Water Supply Checks

Checking water-treatment systems and suction from water-storage tanks.

Internal Feed Water Supply Checks

Ensuring sufficient water in the internal tank and free movement of the float switch.

DAC Professional Feed Water System Troubleshooting

Feed Pump and Valve Activation Checks

Checking activation control for feed-water pump and valve.

Float Switch and Signal Processing Checks

Verifying float switch function and signal processing on the main circuit board.

DAC Professional Feed Water Volume and Sensor Tests

Feed Water Volume Supply Test

Testing the feed-water dosing unit's supply volume and feed rate.

Flow Sensor Signal Processing and Adjustment

Checking signal processing and adjusting the flow sensor.

DAC Professional Sensor Input Faults

Sensor Overview and Analog Inputs

Description of sensors and their corresponding analog inputs used in the system.

Sensor Fault Trigger Conditions

Large deviations in temperature, pressure, or conductivity sensor readings.

DAC Professional Sensor Troubleshooting

Temperature Sensor Faults (AIN1, AIN2)

Troubleshooting temperature sensor faults and signal processing issues.

Pressure and Conductivity Sensor Faults

Diagnosing faults related to pressure sensors and conductivity sensors.

DAC Professional Preheating Malfunctions

Preheating Trigger Conditions

Monitoring time limit exceeded for preheating until reaching the necessary temperature.

Preheating Fault Causes and Remedies

Addresses low mains voltage, cold appliance, and faulty preheating control.

DAC Professional Overheating Preheating Faults

Overheating Preheating Trigger

Preheating temperature limit exceeded.

Overheating Preheating Fault Diagnosis

Checks for faulty pre-heating output or sensor signal processing.

DAC Professional A/D Converter Issues

A/D Converter Fault Trigger

Maximum permissible deviation in CPU signal processing (A/D-conversion) exceeded.

A/D Converter Hardware Fault Correction

Correction involves exchanging the CPU-board for hardware signal processing faults.

DAC Professional Temperature Sensor Deviation Faults

Temperature Sensor Deviation Trigger

Deviation between two temperature sensors exceeds permissible limit.

Temperature Sensor Deviation Diagnosis

Troubleshooting based on print-out values to identify faulty sensor or signal processing.

DAC Professional Battery RAM Malfunction

Battery RAM Malfunction Trigger

Data inconsistency or loss in CPU memory due to electrical disturbance or low battery.

Battery RAM Fault Correction

Correcting time/date settings or exchanging the battery/CPU board.

DAC Professional System Leak Diagnosis

System Leak Trigger Condition

Evacuation pressure exceeded maximum permitted value during vacuum test.

System Leak Causes and Solenoid Valve Checks

Examining door seal and checking solenoid valves for leaks.

DAC Professional System Leak Detection

Connections and Bonding Leak Search

Searching for leaks at screwed and bonded connections, and filter stoppers.

DAC Professional Power Loss and Sterile Filter

Power Loss Fault Trigger

Loss of power supply after program start, with reminder to sterilize filter.

Power Loss Fault Causes and Correction

Checks for faulty power switch, fuses, internal wiring, or CPU board power supply.

DAC Professional Pressure Loss Faults

Pressure Loss Trigger Condition

Maximum operating time to reach operating pressure exceeded.

Pressure Loss Causes and Remedies

Addresses security valve leaking and vacuum solenoid valve leaking.

DAC Professional Sterilization TU Faults

Sterilization TU Trigger Condition

Temperature fell below minimum level for sterilization/disinfection.

Sterilization TU Causes and Diagnosis

Checks for no saturated steam, sensor issues, or signal processing faults.

DAC Professional Sterilization TU Troubleshooting

Pressure Sensor and Steam Generator Response

Troubleshooting high pressure sensor readings and steam generator response issues.

DAC Professional Sterilization TU Fault Flowchart

Sterilization TU Fault Diagnosis Flowchart

Flowchart for diagnosing sterilization TU faults based on print-out readings.

DAC Professional Sterilization TO Faults

Sterilization TO Trigger Condition

Measured pressure indicates temperature above maximum limit.

Sterilization TO Causes and Diagnosis

Checks for faulty temperature sensors, pressure sensors, or steam generator output.

DAC Professional Sterilization TO Fault Flowchart

Sterilization TO Fault Diagnosis Flowchart

Flowchart for diagnosing sterilization TO faults based on print-out readings.

DAC Professional Sterilization PU Faults

Sterilization PU Trigger Condition

Calculated temperature for saturated steam is below minimum temperatures.

Sterilization PU Causes and Remedies

Addresses pressure drops, overheating protection trips, and sensor signal fluctuations.

DAC Professional Sterilization PO Faults

Sterilization PO Trigger Condition

Measured pressure indicates temperature above maximum limit.

Sterilization PO Causes and Remedies

Checks for faulty steam generator output, pressure sensor fluctuations, or poor heat transition.

DAC Professional Sterilization TD Faults

Sterilization TD Trigger Condition

Maximum difference between calculated and measured temperature exceeded.

Sterilization TD Causes and Diagnosis

Addresses no saturated steam, sensor issues, and pressure sensor measurement errors.

DAC Professional Parameter Error Faults

Parameter Error Trigger Condition

Stored parameters do not guarantee a successful sterilization cycle.

Parameter Error Correction

Checking and correcting sterilization cycle parameters in the service program.

DAC Professional Drying Problems Troubleshooting

Operator Faults Causing Drying Issues

Common operator errors leading to poor drying performance.

Autoclave Faults Causing Drying Issues

Identifying autoclave issues like insufficient vacuum or blocked components.

DAC Professional Cycle Log Information

Understanding Cycle Log Print-out Data

Explanation of the information contained in the cycle log print-out.

DAC Professional Process Graph Analysis

Interpreting Process Graphs

Analysis of temperature and pressure graphs during sterilization cycles.

DAC Professional Saturated Steam Table

Temperature and Pressure Correspondence

Table correlating temperature and absolute pressure of saturated steam.

DAC Professional Helix Test Procedure

Helix Test Set Components and Usage

Using the spiral unit and indicator strip for steam penetration testing.

Helix Test Evaluation Criteria

Criteria for evaluating satisfactory steam penetration based on indicator strip color change.

DAC Professional Bowie & Dick Test

Bowie & Dick Test Procedure

Steps for performing the Bowie & Dick test to check air removal and steam penetration.

Bowie & Dick Test Interpretation

Interpreting test results based on uniform color change of the indicator.

DAC Professional Valve Diagram

Understanding the Valve Diagram

Schematic representation of valves and their functions within the autoclave system.

DAC Professional Program-Cycle / Diagnosis Program Flow

Navigating Diagnosis Program Menus

Flowchart and button guide for accessing various diagnostic functions.

DAC Professional Service Program Parameters

Service Program Parameter Settings

Overview of parameters accessible through the Service Program for configuration.

DAC Professional Revision History

Document Revision Log

Records changes made to the manual, including revision number, date, and description.

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