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Sky Climber Compact 1000 - User Manual

Sky Climber Compact 1000
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January 2019 Page 1
OPERATOR’S INSTRUCTION MANUAL
Compact 1000, 1250 & 1500 Hoists
Air & Electric Power
TO EMPLOYER AND/OR RENTAL AGENCY
It is imperative that this manual be given to the operator of Sky Climber
equipment and that they read, fully understand, and follow all instructions
contained herein.
WARNING
Any use of this equipment, other than in strict accordance with
these instructions, shall be at the Operator’s risk and
may result in serious injury to themselves or others.
REMEMBER SAFETY IS THE RESPONSIBILITY
OF BOTH YOU AND THE OPERATOR.

Questions and Answers

Summary

Hoist Specifications & Characteristics

Hoist Operations

Electrical Hoists

Electrical Pendant

Part number and description for electrical hoist pendant.

Air Hoists

Filtering and Lubrication

Instructions for filtering and lubricating air motors.

Air Pendant

Part number and description for air hoist pendant.

Suspended Access Installation

Guidelines

General safety guidelines for installing suspended access equipment.

Top Side Rigging

Instructions and safety precautions for top side rigging.

Sky Lock Secondary Brake

Information and warnings regarding the Sky Lock secondary brake.

Typical Top Side Rigging Systems

Details on counterweighted and non-counterweighted top side rigging systems.

Wire Rope

Wire Rope Handling and Storage

Best practices for handling and storing wire rope.

Wire Rope Preparation

Steps for preparing wire rope for use.

Wire Rope Rigging

Proper techniques for rigging wire rope, including clamp usage.

Wire Rope Replacement

Conditions and guidelines for replacing wire rope.

Fall Arrest Equipment

OSHA requirements and components for fall arrest systems.

Life Lines and Rope Grabs

Specifications and inspection for life lines and rope grabs.

Fall Arrest Equipment

Body Harness and Lanyards

Requirements and usage for body harnesses and lanyards.

Platforms

Welding

Steel Rope Requirements

Product and Compliance

Specifications and compliance requirements for steel rope.

Tipping and Braising

Procedure for tipping and braising wire rope ends.

Quality and Checking

Ensuring wire rope quality and checking for proper wrapping.

Rigging and Reevving

Suspended Platform Assembly

Steps for assembling the suspended platform.

Sky Lock Installation

Procedure for installing the Sky Lock.

Hoist Installation

Steps for installing the hoist onto the platform.

Hoist and Sky Lock Testing

Procedures for testing hoist load, emergency stop, and Sky Lock.

Controlled Descent System Test

Procedure for testing the controlled descent system.

Troubleshooting

Hoist Troubleshooting

Common problems and corrective actions for electric hoists.

Sky Lock Troubleshooting

Troubleshooting for Sky Lock issues like over-speed engagement.

Air Motor Troubleshooting

Common problems and remedies for air motors.

Maintenance

Flushing Hoist and Sky Lock

Procedure for flushing the hoist and Sky Lock to remove contaminants.

General Safety Precautions

Key safety measures to prevent accidents during operation and maintenance.

Safety Decals & Instructions

Decals Specific to Compact 1000 Model

Safety decals and instructions for the Compact 1000 hoist.

Decals Specific to Compact 1250 Model

Safety decals and instructions for the Compact 1250 hoist.

Decals Specific to Compact 1500 Model

Safety decals and instructions for the Compact 1500 hoist.

Gast Air Motor - Compact Series Hoists

General Information and Use Criteria

General information, operating limits, and use criteria for Gast air motors.

Code Symbols and Installation Preparation

Explanation of code symbols and checklist for hazardous area installation.

Installation

Operation Guidelines

Guidelines for operating the air motor, including connections and safety.

Maintenance

Air Motor Lubrication and Flushing

Procedures for lubricating and flushing the air motor.

Air Motor Shutdown

Proper procedure for shutting down the air motor.

Inspection Frequency & Maintenance

Field and Factory Inspections

Guidelines for field and factory inspection frequencies and maintenance.

Wire Rope Inspection and Replacement

Procedures for inspecting and replacing wire rope.

Wire Rope Defects

Examples of wire rope defects requiring replacement.

Checklists

Daily Rigging Checklists

Daily inspection checklists for various rigging components.

Daily Davit and Counterweight Checks

Daily checklists for davits and counterweights.

Sky Climber Compact 1000 Specifications

General IconGeneral
Rated Capacity1000 kg
Lifting Capacity1000 kg
Frequency50 Hz
Duty Cycle30%
Protection ClassIP54
Lifting Height3 m
Voltage230 V

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