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SkyReach BushCat - User Manual

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Table of Contents

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Summary

BushCat Maintenance Manual - Issues and Revisions

BushCat Maintenance Manual - Record of Issues and Revisions

Lists previous issues and revisions to the manual.

BushCat Maintenance Manual - Feedback Form

Form for users to provide feedback or report issues with the manual.

Chapter 1: BushCat General Information

Introduction to the Maintenance Manual

Welcomes the user and explains the purpose of the maintenance manual.

Introduction to the Cheetah Series Aircraft

Explains the naming convention and variants of the Cheetah aircraft.

Note on Stand Units in Measurements

Clarifies the use of metric and imperial units throughout the manual.

Reference Documentation for BushCat

Lists other relevant documents referenced within this manual.

Supplied Documentation with BushCat

Lists the manuals provided with the BushCat aircraft.

Terminology in Maintenance Manual

Defines key terms and acronyms used in the maintenance manual.

Chapter 2: BushCat Authorisations

Chapter 3: BushCat General Specifications

BushCat Aircraft Dimensions

Presents the physical dimensions of the aircraft.

BushCat Baggage Space Capacity

Details the capacity and load limits for baggage areas.

BushCat Cabin and Entry Dimensions

Provides dimensions for the aircraft cabin and entry points.

BushCat Specific Loadings

Specifies wing and power loadings for different aircraft variants.

BushCat Ground Turning Clearance

Defines the turning radius for the aircraft on the ground.

BushCat Standard Equipment List

Lists standard equipment installed on the BushCat aircraft.

Sources for BushCat Parts Purchase

Directs users to contact details for sourcing replacement parts.

List of Disposable Replacement Parts for BushCat

Lists parts considered disposable and their recommended disposal.

Rotax 912 Engine Specifications Overview

Details the specifications for the Rotax 912UL and 912ULS engines.

Rotax 912 Engine Power and Speed Limitations

Lists power and speed limitations for the engines.

Rotax 912 Engine Load Factor Limitations

Specifies the load factor limitations for the aircraft.

Rotax 912 Engine Oil Pressure Specifications

Provides acceptable oil pressure ranges for the engine.

Rotax 912 Engine Oil Temperature Specifications

Details the acceptable oil temperature ranges for the engine.

Rotax 912 Exhaust Gas Temperature Limit

Specifies the maximum permissible exhaust gas temperature.

Rotax 912 Cylinder Head Temperature Limits

Lists the maximum permissible cylinder head temperatures.

Rotax 912 Coolant Temperature Limits

Provides the maximum permissible coolant temperature limits.

Rotax 912 Fuel Pressure Specifications

Details the acceptable fuel pressure ranges for the engine.

Rotax 912 Starting and Operating Temperature Limits

Specifies the starting and operating temperature limits for the engine.

Rotax 912 Engine Instrumentation Notes

Notes that engine instrumentation is optionally supplied.

Rotax 912 Carburettor Heat System

Explains the function of the engine's carburettor heat system.

Rotax 912 Engine Performance Curves Reference

Refers to engine performance curves for maintenance guidance.

BushCat Propeller Specifications

Details the specifications and life limits of the standard propeller.

Rotax 912 Ignition System Description

Describes the breakerless dual ignition system of the Rotax 912 engines.

BushCat Electrical System Overview

Explains the aircraft's electrical system, including charging and working circuits.

BushCat Weight and Balance Information

Covers weight and balance requirements and maximum gross mass.

BushCat Maximum Gross Mass Regulations

Details maximum allowable gross mass based on country and category.

BushCat Centre of Gravity Position Limits

Specifies the forward and aft limits for the centre of gravity.

BushCat Mass and Balance Calculation Form

Provides a form for calculating mass and balance for flight.

BushCat Tyre Inflation Pressures

Lists recommended tyre pressures for standard BushCat tires.

BushCat Aircraft Battery Specifications

Specifies the type and rating of the aircraft battery.

BushCat Fuel System Overview

Describes the aircraft's fuel system components and operation.

BushCat Fuel System Description

Details the single 94-litre fuel tank system with dual pickups.

BushCat Fuel System Capacities

States the total and usable fuel tank capacities.

Approved Fuels for BushCat

Lists approved fuel types for the Rotax 912UL and 912ULS engines.

BushCat Oil Cooling and Lubrication System

Explains the dry sump lubrication system and oil cooling radiators.

BushCat Liquid Cooling System

Describes the liquid cooling system using one large radiator.

BushCat Braking System Details

Details the aircraft's braking system, including toe-brakes and fluids.

Recommended Fastener Torque Values for BushCat

Provides a chart for standard aviation torque values in metric system.

BushCat Ground Handling Procedures

Instructions for safely maneuvering the aircraft on the ground.

BushCat Tie Down Instructions

Specifies the correct points and procedure for tying down the aircraft.

BushCat General Safety Instructions

Lists essential general safety precautions for aircraft maintenance.

Reporting Safety Concerns During BushCat Maintenance

Guides on how to report safety concerns found during inspections.

Chapter 4: BushCat Scheduled Maintenance

BushCat Airframe Periodic Inspections

Details periodic inspections and service items for the airframe.

BushCat Airframe 100 Hour; Annual Inspection

Provides detailed scope and steps for the 100-hour/annual airframe inspection.

BushCat Airframe Additional Item; 500 Hour Inspection

Lists additional inspection items for the 500-hour interval.

BushCat Airframe 100 Hour; Annual Service

Details service items to be performed during the 100-hour/annual inspection.

Rotax 912 Engine Periodic Inspections

Covers periodic inspections required for the Rotax engine.

Rotax 912 Engine 100 Hour Check Procedure

Details the procedures for the 100-hour engine inspection.

Rotax 912 Engine 25 Hour Check Procedure

Outlines the checks for the initial 25-hour engine inspection.

Rotax 912 Engine Additional Item 200 Hour Check

Lists additional engine inspection items for the 200-hour interval.

Rotax 912 Engine Additional Item 600 Hour Check

Details additional engine inspection items for the 600-hour interval.

Rotax 912 Engine Additional Item 1000 Hour Check

Specifies additional engine inspection items for the 1000-hour interval.

Chapter 5: BushCat Unscheduled Maintenance

BushCat Wing Strike Inspection Procedure

Procedure for inspecting the aircraft after a wing strike incident.

BushCat Tail Strike Inspection Procedure

Procedure for inspecting the aircraft after a tail strike incident.

BushCat Hard Landing Inspection Procedure

Inspection procedures following a hard landing.

Engine Exceedance of Operating Limitations

Procedures for inspecting the engine after exceeding operating limits.

Returning Engine to Service After Water Submersion

Steps for returning an engine to service after submersion in water.

Engine Maintenance for Extreme Climatic Conditions

Addresses maintenance adjustments for extreme climatic conditions.

Returning Engine to Service After Fire Exposure

Procedures for returning an engine to service after fire exposure.

Engine Exceedance of Maximum Permissible RPM

Details actions required after exceeding maximum permissible engine RPM.

Engine Exceedance of Max Cooling System Temperature

Outlines actions for exceeding maximum permissible cooling system temperature.

Max Cylinder Head Temp Exceedance (No Suffix -01)

Specific actions for exceeding max cylinder head temp for engines without suffix -01.

Max Cylinder Head Temp Exceedance (Suffix -01)

Specific actions for exceeding max cylinder head temp for engines with suffix -01.

Engine Exceedance of Maximum Permissible Oil Temperature

Details actions required after exceeding maximum permissible oil temperature.

Propeller Sudden Stoppage Procedures

Procedures following a propeller sudden stoppage incident.

Aircraft G-Limit; Speed Limitation Exceedance

Actions to take after exceeding aircraft G-limits or speed limitations.

Chapter 6: BushCat Detailed Maintenance Procedures

Weighing and Centre of Gravity Position Procedure

Step-by-step guide for weighing the aircraft and determining CG.

BushCat Wing Removal and Installation

Detailed procedure for removing and installing the wing.

BushCat Landing Gear Procedures

Procedures for maintenance and installation of the landing gear.

Tail Wheel Installation Procedure (Tail-Dragger)

Specific procedure for installing the tail wheel on tail-dragger variants.

Spring Gear Attachment Installation

Details the installation of the spring gear attachment.

Matco Wheel Assembly Procedure

Procedure for assembling Matco wheels with various tire types.

Axle, Caliper, and Main Wheel Installation

Instructions for installing the axle, caliper, and main wheel.

Nose Wheel Assembly Procedure

Procedure for assembling the nose wheel for nose-wheel variants.

Front Fork and Wheel Assembly Procedure

Details the installation of the front fork and wheel assembly.

Front Fork Installation Part 1 (Nose-Wheel)

First part of the front fork installation procedure for nose-wheel variants.

Front Fork Installation Part 2 (Nose-Wheel)

Second part of the front fork installation procedure for nose-wheel variants.

Front Fork Installation Part 3 (Nose-Wheel)

Third part of the front fork installation procedure for nose-wheel variants.

Brake Bleeding Procedure for BushCat

Step-by-step guide for bleeding the aircraft's brake system.

BushCat Control Surfaces Procedures

Procedures related to the installation and setup of control surfaces.

Flap and Aileron Installation;Removal Procedure

Instructions for installing and removing flaps and ailerons.

Elevator Installation;Removal Procedure

Procedure for installing and removing the elevator.

Elevator Trim Tab Installation;Removal Procedure

Details the installation and removal of the elevator trim tab.

Rudder Installation;Removal Procedure

Procedure for installing and removing the rudder.

Aileron Balance Tabs Installation;Removal

Instructions for installing and removing aileron balance tabs.

Control Surface Rigging Procedure

Procedures for rigging the aircraft's control surfaces.

Elevator Setup Procedure

Steps for setting up the elevator, including neutral position and tension.

Rudder Setup Procedure

Procedure for setting up the rudder, including neutral position and tension.

Aileron Setup Procedure

Steps for setting up the ailerons, including alignment and tension.

Flap Setup Procedure

Procedure for setting up the aircraft's flaps.

Rotax 912 Engine Maintenance Procedures

Maintenance procedures specifically for the Rotax 912 engine.

Rotax 912 Engine Cleaning Procedure

Instructions for cleaning the Rotax 912 engine.

Rotax 912 Air Filter Inspection Procedure

Procedure for inspecting and cleaning the engine air filter.

Rotax 912 Air Filter Replacement Procedure

Steps for replacing the engine air filter.

Rotax 912 Engine Initial Preparation

Procedures for preparing the engine before installation or major work.

Rotax 912 Starter Motor Rotation Procedure

Instructions for rotating the starter motor.

Rotax 912 Magneto Box Remount Procedure

Procedure for remounting the magneto box.

Rotax 912 Engine Mounting Attachment Procedure

Details the process of attaching the engine mounting.

Rotax 912 Engine Removal and Installation

Step-by-step guide for removing and installing the engine.

Rotax 912 Engine Exhaust Replacement

Procedure for replacing the engine exhaust system.

Rotax 912 Fuel Pump Inspection;Maintenance

Guide for inspecting and maintaining the mechanical fuel pump.

Rotax 912 Magnetic Plug Inspection

Procedure for inspecting the engine's magnetic oil drain plug.

Bing Carburettor Inspection Procedure

Steps for inspecting the Bing constant depression carburettors.

Rotax 912 Engine Test Run Procedure

Procedures for conducting an engine test run after maintenance.

BushCat Fuel System Procedures

Covers procedures related to the aircraft's fuel system.

BushCat Refuelling Procedure

Instructions and safety precautions for refuelling the aircraft.

BushCat Fuel Filter Inspection;Replacement

Procedure for inspecting and replacing the fuel filters.

Inspection of Fuel Pump, Carburettor, Lines, and Drip Tray

Guide for inspecting fuel system components like pump, lines, and carburetors.

Fuel Tank, Lines, and Shut-Off Valve Installation

Procedures for installing the fuel tank, lines, and shut-off valve.

BushCat Oil System Procedures

Procedures related to the aircraft's oil system.

Oil Replenishment Procedure

Instructions for topping up the engine oil.

Oil Filter Replacement Procedure

Steps for replacing the engine oil filter.

Oil Filter Inspection Procedure

Procedure for inspecting the oil filter for internal condition.

Engine Oil Change Procedure

Detailed procedure for performing an engine oil change.

BushCat Propeller Procedures

Procedures for propeller installation and pitch adjustment.

Propeller Installation and Pitch Adjustment

Guide for installing the propeller and adjusting its pitch angle.

BushCat Utility Systems

Covers utility systems like heating and ventilation.

Heating and Ventilation Systems Information

Notes on cabin ventilation and optional heating system.

BushCat Instruments and Avionics

Procedures related to aircraft instruments and avionics.

Instrument Panel Installation Procedure

Steps for installing the instrument panel.

Pitot Static System Inspection Procedure

Procedure for inspecting the pitot static system for obstructions.

Ignition System Information

Information on the aircraft's ignition system.

Ignition System Inspection Procedure

Procedure for inspecting the ignition system components.

BushCat Electrical System Procedures

Procedures related to the aircraft's electrical system.

Battery Replacement Procedure

Steps for replacing the aircraft battery.

Electric Starter Overhaul Procedure

Procedure for overhauling the electric starter motor.

Structural Installation;Replacement;Minor Repair

Covers structural work including seats and doors.

Seat Installation Procedure

Instructions for installing the aircraft seats.

Seat Belt Installation Procedure

Procedure for installing the aircraft seat belts.

Cabin Door Replacement Procedure

Steps for replacing the cabin door.

Ballistic Recovery System Replacement Procedure

Procedure for replacing the ballistic recovery system.

Windscreen Removal and Replacement Procedure

Instructions for removing and replacing the aircraft windscreen.

Painting and Coatings Procedures

Procedures for painting and coating aircraft components.

Tri-Laminate Repair Procedure

Procedure for repairing the tri-laminate skin covering.

Placard and Instrument Marking Procedures

Guide for identifying and replacing placards and instrument markings.

Aircraft Painting Guidelines

Information on painting aircraft components like wing tips and cowlings.

Aircraft Washing Procedure

Procedures and precautions for washing the aircraft.

Appendix 1: BushCat Equipment Change Request

SkyReach BushCat Specifications

General IconGeneral
BrandSkyReach
ModelBushCat
CategoryEngine
LanguageEnglish